Machine Life Cycle Cost Estimation via Monte-Carlo Simulation

Author(s):  
Jürgen Fleischer ◽  
Marc Wawerla ◽  
Stephan Niggeschmidt
Author(s):  
Rick Vandoorne ◽  
Petrus J Gräbe

The need for decision support systems to guide maintenance and renewal decisions for infrastructure is growing due to tighter budget requirements and the concurrent need to satisfy reliability, availability and safety requirements. The rail of the railway track is one of the most important components of the entire track structure and can significantly influence maintenance costs throughout the life cycle of the track. Estimation of life cycle cost is a popular decision support system. A calculated life cycle cost has inherent uncertainty associated with the reliability of the input data used in such a model. A stochastic life cycle cost model was developed for the rail of the railway track incorporating imperfect inspections. The model was implemented using Monte Carlo simulation in order to allow quantification of the associated uncertainty within the life cycle cost calculated. For a given set of conditions, an optimal renewal tonnage exists at which the rail should be renewed in order to minimise the mean life cycle cost. The optimal renewal tonnage and minimum attainable mean life cycle cost are dependent on the length of inspection interval, weld type used for maintenance as well as the cost of maintenance and inspection activities. It was found that the distribution of life cycle cost for a fixed renewal tonnage followed a log-normal probability distribution. The standard deviation of this distribution can be used as a metric to quantify uncertainty. Uncertainty increases with an increase in the length of inspection interval for a fixed rail renewal tonnage. With all other conditions fixed, it was found that the uncertainty in life cycle cost increases with an increase in the rail renewal tonnage. The relative contribution of uncertainty of the planned and unplanned maintenance costs towards the uncertainty in total life cycle cost was found to be dependent on the length of inspection interval.


2017 ◽  
Vol 64 (2) ◽  
pp. 587-599
Author(s):  
Petrana Odavic ◽  
Vladislav Zekic ◽  
Dragan Milic

2012 ◽  
Vol 8 (8) ◽  
pp. 739-746 ◽  
Author(s):  
Nannan Wang ◽  
Yen-Chiang Chang ◽  
Ahmed A. El-Sheikh

Author(s):  
Z. H. Jiang ◽  
L. H. Shu ◽  
B. Benhabib

Abstract This paper approaches environmentally conscious design by further developing a reliability model that facilitates design for reuse. Many reliability models are not suitable for describing systems that undergo repairs performed during remanufacture and maintenance because the models do not allow the possibility of system reconfiguration. In this paper, expressions of reliability indices of a model that allows system reconfiguration are developed to enable life-cycle cost estimation for repairable systems. These reliability indices of a population of repairable systems are proven theoretically to reach steady state. The expressions of these indices at steady state are obtained to gain insight into the model behavior, and to facilitate life-cycle cost estimation.


Author(s):  
Wai M. Cheung ◽  
Linda B. Newnes ◽  
Antony R. Mileham ◽  
Robert Marsh ◽  
John D. Lanham

This paper presents a review of research in the area of life cycle costing and offers a critique of current commercial cost estimation systems. The focus of the review is on relevant academic research on life cycle cost from 2000 onwards. In addition to this a comparison of the current cost estimation systems is presented. Using the review findings and industrial investigations as a base, a set of mathematical representations for design and manufacturing costs and the introduction of the critical factors is proposed. These are considered in terms of the operational, maintenance and disposal costs to create a method for ascertaining the life cycle cost estimate for complex products. This is presented using as an exemplar, research currently being undertaken in the area of low volume and long life electronic products in the UK defence sector. The benefit of the method proposed is that it aims to avoid the inflexibility of traditional approaches which usually require historical and legacy data to support the cost estimation processes.


2014 ◽  
Vol 903 ◽  
pp. 408-413 ◽  
Author(s):  
FRESELAM Mulubrhan ◽  
Ainul Akmar Mokhtar ◽  
Masdi Muhammad

This paper presents a mathematical model to estimate the life cycle cost (LCC) of heat exchanger and pump. Maintenance cost, down time cost and acquisition costs are calculated. The main uncertainty in calculating these costs are prediction of number of failure and cumulative down time. Number of failure is determined using failure and repair time density function. According to the characteristic that the cumulative failure probability observed, a Weibull distribution model is used. The scale and shape parameters of the Weibull are extracted from the published data. The results of the study show that 71.3% loss in the reliability of heat exchanger and 34.2% reliability loss in pump could lead to 66.2 % increment of the total cost. The reliability of the system decreases because of number of failures will increase each year, and this failure leads to unavailability of the system.Therefore in order to achieve higher system effectiveness and reduce the total LCC, the reliability of the systems need to be increased through proper maintenance policies and strategies. The results of the study could assist the managers to make decision with high degree of accuracy.


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