Material Removal Rate and Cutting Force of AlSi/10%AlN Metal Matrix Composite Material in Milling Process Using Uncoated Inserts

Author(s):  
Mohamad Sazali Said ◽  
Nurul Na’imy Wan ◽  
Norzalina Othman ◽  
Ahmad Razlee Ab Kadir ◽  
Baizura Zubir
2020 ◽  
Vol 3 (1) ◽  
pp. 46-54
Author(s):  
Dwi Handoko

Pada penelitian ini dilakukan pembuatan metal matrix composite dari bahan serbuk tembaga murni yang akan dipadu dengan bahan penguat berupa serbuk grafit yang dilanjutkan dengan pengujian pada mesin EDM. Metode pencampuran kedua material ini dilakukan dengan proses Powder metalurgi melalui tahapan pencampuran (mixing), penekanan (compaction) dan dilanjutkan dengan proses pemanasan dengan suhu 800 oC(sintering). Pada penelitian ini ingin diketahui pengaruh tekanan akibat proses powder metalurgi terhadap laju keausan material (MRR) dan laju keausan elektroda (ERR) pada material baja ST.37 mesin EDM Chimer EZ Dengan parameter pemakan tetap, arus 2 Amper dan kedalaman 5 mm. Pengujian yang dilakukan yaitu kekerasan dan struktur mikro. Dari hasil penelitian ini menunjukkan dengan semakin meningkatnya tekanan kompaksi laju keausan material MRR dan kekerasan semakin meningkat, sementara laju keausan terendahi terjadi pada tekanan kompaksi 25.000 KN


2019 ◽  
Vol 33 ◽  
pp. 1-9
Author(s):  
P. Tripathy ◽  
K.P. Maity

The experimental investigation of process characteristics while performing micro-milling on hybrid aluminium metal matrix composite is discussed in this article. High Speed Steel micro end mill cutters are used for machining of micro-slots on Al6063 metal matrix composite reinforced with zirconia and silicon carbide. The tools are also treated cryogenically at -196°C using liquid nitrogen with a holding time of 24 hours. For this investigation, machining parameters like feed rate, cutting speed and depth of cut are considered as the process parameters. The effect of the process parameters on the material removal rate and surface roughness for hybrid metal matrix composite are analyzed. In addition, tools wear for untreated and cryo-treated single tempered tools are also investigated. The output responses i.e., material removal rate and surface roughness of cryo-treated tools exhibit better results than untreated tool due to increase in strength, hardness and wear resistance.


Author(s):  
S. Mousa ◽  
M. Atta ◽  
A. A. Abd-Elhady ◽  
Ahmed Abu-Sinna ◽  
O. Bafakeeh ◽  
...  

Abstract The holy Quran, from more than 1400 years, told us that Zul-karnain had made a metallic composite material between iron and copper [1,2] as follows: “Bring me sheets of iron” — until, when he had leveled [them] between the two mountain walls, he said, “Blow [with bellows],” until when he had made it [like] fire, he said, “Bring me, that I may pour over it molten copper * So Gog and Magog were unable to pass over it, nor were they able [to effect] in it any penetration.”: Translation of verses 96 and 97 in Surah Al-Kahf (18), The holy Quran [3]. According to the above story, the matrix is copper, while reinforcement is iron of this metal matrix composite. The present paper is going to investigate the Metal-Matrix Composite Material (MMC) suggested by Zul-karnain at different manufacturing conditions by using the experimental method. The effect of reinforcement temperature on the integrity of such MMC is one of the main goals of the present work. The mechanical behavior of the present QMMC is also examined in the present research as preliminary study. Furthermore, the finite element method is used to predicate the debonding force of MMC based on Virtual-Crack-Closing-Technique (VCCT).


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