Analysis and Signal Processing of a Gearbox Vibration Signal with a Defective Rolling Element Bearing

Author(s):  
Nader Sawalhi ◽  
Suri Ganeriwala
2011 ◽  
Vol 291-294 ◽  
pp. 1469-1473
Author(s):  
Wei Ke ◽  
Yong Xiang Zhang ◽  
Lin Li

Vibration signal of rolling-element bearing is random cyclostationarity when a fault develops, the proper analysis of which can be used for condition monitor. Cyclic spectrum is a common cyclostationary analysis method and has a great many algorithms which have distinct efficiency in different application circumstance, two common algorithms (SSCA and FAM) are compared in the paper. The FAM is recommended to be used in diagnosing rolling-element bearing fault via calculation of simulation signal in different signal to noise ratio. The cyclic spectrum of practice signal of rolling-element bearing with inner-race point defect is analyzed and a new characteristic extraction method is put forward. The preferable result is acquired verify the correctness of the analysis and indicate that the cyclic spectrum is a robust method in diagnosing rolling-element bearing fault.


Rolling element bearing health condition is monitored by analysing its vibration signature. Raw vibration signal picked up through suitably placed accelerometers is difficult to analyse hence many signal processing techniques have been proposed and developed by researchers to process the data for suitably extracting an effective signal feature set. Various machine learning techniques have been used for interpretation and accurate fault diagnosis using this extracted feature set. In this study “Empirical mode decomposition” is used for pre-processing the raw vibration data. Six “Statistical features” are extracted from the best Intrinsic mode function obtained through EMD and “Ensemble machine learning classifiers” are used for bearing fault diagnosis. A stacked ensemble of five classifiers is proposed for accurate fault diagnosis and results are compared with conventional ensemble classifiers to prove its effectiveness


2021 ◽  
pp. 107754632110507
Author(s):  
HongChao Wang ◽  
WenLiao Du ◽  
Haiyi Li ◽  
Zhiwei Li ◽  
Jiale Hu

As the most commonly used support component in engineering, rolling element bearing is also the most prone-to-failure part. The vibration signal of faulty bearing will take on repetitive impact and modulation characteristics, and the two features are often difficult to be extracted by conventional fault feature extraction methods such as envelope spectral. The main reasons are due to the influence of strong background noise, the signal attenuation of the acquisition path, and the early weak failure characteristics. To solve the above problem, a weak fault feature extraction method of rolling element bearing by combing improved minimum entropy de-convolution with enhanced envelope spectral is proposed in the paper. The enhancement effect of improved minimum entropy de-convolution on impact features and the satisfactory extraction effect of EES on repetitive impact and modulation features are utilized comprehensively by the proposed method. Firstly, improved minimum entropy de-convolution is used to filter the vibration signal of faulty bearing to enhance the impact characteristics, and the influence of signal acquisition path on the attenuation of the signal characteristics is also weakened at the same time. Then, enhanced envelope spectral is performed on the filtered signal, and the repetitive impact and modulation characteristics of vibration signal are extracted synchronously. In order to solve the shortcomings of the current commonly used de-convolution methods, an improved minimum entropy de-convolution method based on D-norm is proposed, which can solve the interference caused by random impulsive signals effectively. In addition, compared with the conventional method such as envelope spectral, the enhanced envelope spectral method could extract the repetitive impact and modulation characteristics of the faulty signal simultaneously much more effectively. Effectiveness and superiority of the proposed method are verified through simulation, experiment, and engineering application.


Author(s):  
S. Chatterton ◽  
P. Borghesani ◽  
P. Pennacchi ◽  
A. Vania

Diagnostics of rolling element bearings is usually performed by the analysis of vibration signal using suitable signal analysis tools, such as the most used and simplest method, Envelope Analysis. This method is based on the identification of bearing damage frequency components in the so-called Square Envelope Spectrum. If the assessment of the bearing health is quite a simple task, the on-line monitoring and the real-time evaluation of the trend of a suitable damage index is a complex task to be performed in an automatic way. The damage index must be robust against variations of system operating conditions and external vibration sources to avoid misleading results. The damage index should be also simple to be evaluated in the case of real-time applications. In the paper, the case of a rolling element bearing in which the defect develops until a permanent failure is described as well as the algorithm implemented for alarm signaling.


2016 ◽  
Vol 2016 ◽  
pp. 1-20 ◽  
Author(s):  
Xingxing Jiang ◽  
Shunming Li ◽  
Chun Cheng

Vibration signals of the defect rolling element bearings are usually immersed in strong background noise, which make it difficult to detect the incipient bearing defect. In our paper, the adaptive detection of the multiresonance bands in vibration signal is firstly considered based on variational mode decomposition (VMD). As a consequence, the novel method for enhancing rolling element bearing fault diagnosis is proposed. Specifically, the method is conducted by the following three steps. First, the VMD is introduced to decompose the raw vibration signal. Second, the one or more modes with the information of fault-related impulses are selected through the kurtosis index. Third, Multiresolution Teager Energy Operator (MTEO) is employed to extract the fault-related impulses hidden in the vibration signal and avoid the negative value phenomenon of Teager Energy Operator (TEO). Meanwhile, the physical meaning of MTEO is also discovered in this paper. In addition, an idea of combining the multiresonance bands is constructed to further enhance the fault-related impulses. The simulation studies and experimental verifications confirm that the proposed method is effective for identifying the multiresonance bands and enhancing rolling element bearing fault diagnosis by comparing with Hilbert transform, EMD-based demodulation, and fast Kurtogram analysis.


2011 ◽  
Vol 199-200 ◽  
pp. 931-935 ◽  
Author(s):  
Ning Li ◽  
Rui Zhou

Wavelet transform has been widely used for the vibration signal based rolling element bearing fault detection. However, the problem of aliasing inhering in discrete wavelet transform restricts its further application in this field. To overcome this deficiency, a novel fault detection method for roll element bearing using redundant second generation wavelet packet transform (RSGWPT) is proposed. Because of the absence of the downsampling and upsampling operations in the redundant wavelet transform, the aliasing in each subband signal is alleviated. Consequently, the signal in each subband can be characterized by the extracted features more effectively. The proposed method is applied to analyze the vibration signal measured from a faulty bearing. Testing results confirm that the proposed method is effective in extracting weak fault feature from a complex background.


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