Cost Calculation of Thin-Walled Structures Using Different Manufacturing Techniques

Author(s):  
Károly Jármai
Author(s):  
Jingyuan Yan ◽  
Ilenia Battiato ◽  
Georges Fadel

The Direct Metal Deposition (DMD) process is one of the most important metal based additive manufacturing techniques available today. In this study, a print head design optimization methodology is proposed based on the finite element modeling of powder distribution and substrate temperature distribution. The design methodology is applied to the deposition of Ti-6Al-4V powder in building thin-walled (≈ 0.7 mm) structures, which is also applicable to solid parts. The design objective is to find the optimal design of the injection nozzle shape that can maximize the powder usage and minimize laser energy needs, later defined as powder and laser energy efficiencies. A neural network is built to investigate the nozzle shape parameters based on the results from the 3D powder flow model. With the methodology proposed in this study, the optimal injection nozzle design can be found.


2018 ◽  
Vol 762 (8) ◽  
pp. 36-39 ◽  
Author(s):  
B.G. BULATOV ◽  
◽  
R.I. SHIGAPOV ◽  
M.A. IVLEV ◽  
I.V. NEDOSEKO ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 592
Author(s):  
Feng Yue ◽  
Ziyan Wu

The fracture mechanical behaviour of thin-walled structures with cracks is highly significant for structural strength design, safety and reliability analysis, and defect evaluation. In this study, the effects of various factors on the fracture parameters, crack initiation angles and plastic zones of thin-walled cylindrical shells with cracks are investigated. First, based on the J-integral and displacement extrapolation methods, the stress intensity factors of thin-walled cylindrical shells with circumferential cracks and compound cracks are studied using linear elastic fracture mechanics, respectively. Second, based on the theory of maximum circumferential tensile stress of compound cracks, the number of singular elements at a crack tip is varied to determine the node of the element corresponding to the maximum circumferential tensile stress, and the initiation angle for a compound crack is predicted. Third, based on the J-integral theory, the size of the plastic zone and J-integral of a thin-walled cylindrical shell with a circumferential crack are analysed, using elastic-plastic fracture mechanics. The results show that the stress in front of a crack tip does not increase after reaching the yield strength and enters the stage of plastic development, and the predicted initiation angle of an oblique crack mainly depends on its original inclination angle. The conclusions have theoretical and engineering significance for the selection of the fracture criteria and determination of the failure modes of thin-walled structures with cracks.


2021 ◽  
Vol 67 (4) ◽  
pp. 1229-1242
Author(s):  
Shuhao Wang ◽  
Lida Zhu ◽  
Yichao Dun ◽  
Zhichao Yang ◽  
Jerry Ying Hsi Fuh ◽  
...  

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Tamaz Vashakmadze

Abstract The basic problem of satisfaction of boundary conditions is considered when the generalized stress vector is given on the surfaces of elastic plates and shells. This problem has so far remained open for both refined theories in a wide sense and hierarchic type models. In the linear case, it was formulated by I. N. Vekua for hierarchic models. In the nonlinear case, bending and compression-expansion processes do not split and in this context the exact structure is presented for the system of differential equations of von Kármán–Mindlin–Reisner (KMR) type, constructed without using a variety of ad hoc assumptions since one of the two relations of this system in the classical form is the compatibility condition, but not the equilibrium equation. In this paper, a unity mathematical theory is elaborated in both linear and nonlinear cases for anisotropic inhomogeneous elastic thin-walled structures. The theory approximately satisfies the corresponding system of partial differential equations and the boundary conditions on the surfaces of such structures. The problem is investigated and solved for hierarchic models too. The obtained results broaden the sphere of applications of complex analysis methods. The classical theory of finding a general solution of partial differential equations of complex analysis, which in the linear case was thoroughly developed in the works of Goursat, Weyl, Walsh, Bergman, Kolosov, Muskhelishvili, Bers, Vekua and others, is extended to the solution of basic nonlinear differential equations containing the nonlinear summand, which is a composition of Laplace and Monge–Ampére operators.


Sign in / Sign up

Export Citation Format

Share Document