scholarly journals Fracture Mechanical Analysis of Thin-Walled Cylindrical Shells with Cracks

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 592
Author(s):  
Feng Yue ◽  
Ziyan Wu

The fracture mechanical behaviour of thin-walled structures with cracks is highly significant for structural strength design, safety and reliability analysis, and defect evaluation. In this study, the effects of various factors on the fracture parameters, crack initiation angles and plastic zones of thin-walled cylindrical shells with cracks are investigated. First, based on the J-integral and displacement extrapolation methods, the stress intensity factors of thin-walled cylindrical shells with circumferential cracks and compound cracks are studied using linear elastic fracture mechanics, respectively. Second, based on the theory of maximum circumferential tensile stress of compound cracks, the number of singular elements at a crack tip is varied to determine the node of the element corresponding to the maximum circumferential tensile stress, and the initiation angle for a compound crack is predicted. Third, based on the J-integral theory, the size of the plastic zone and J-integral of a thin-walled cylindrical shell with a circumferential crack are analysed, using elastic-plastic fracture mechanics. The results show that the stress in front of a crack tip does not increase after reaching the yield strength and enters the stage of plastic development, and the predicted initiation angle of an oblique crack mainly depends on its original inclination angle. The conclusions have theoretical and engineering significance for the selection of the fracture criteria and determination of the failure modes of thin-walled structures with cracks.

Proceedings ◽  
2018 ◽  
Vol 2 (8) ◽  
pp. 517 ◽  
Author(s):  
Boy Raymond Mabuza

This paper provides a study on mixed-mode fracture mechanics in thin-walled tube which is subjected to tension, shear and torsion loading. This type of loading causes an inclined crack to develop and generate a mixture of normal and shear stresses ahead of a crack tip. The stress state ahead of a crack tip is frequently based on mixed-mode type of interactions which designate the amplitude of the crack tip stresses. The analytical expressions for the stress intensity factors for mixed-mode I + II approach are presented. The Paris law for mixed-modes I + II has been discussed. Mixed-mode fracture mechanics is used with theoretical models to predict the path of crack growth when an inclined crack is subjected to a combination of mode I and mode II deformations. The torque at which crack propagation can be expected has been determined. The numerical calculations have been carried out by using MATLAB code. The results are good and could be useful for companies working with thin-walled circular tubes.


Author(s):  
R. S. Kulka ◽  
A. J. Price

Current methods for performing fracture mechanics assessments of thin-walled structures possess significant levels of conservatism, since they are often for general use with both thin-walled and thick-walled structures. In many industries, there are significant commercial drivers for reducing the amount of conservatism in these assessments. An enhanced understanding of the fracture behaviour of thin-walled structures in different situations may lead to the development of more appropriate structural integrity assessments. A review of the information pertaining to fracture mechanics analysis of thin-walled structures has been conducted. There are indications that improvements to the best practice methodology may be made, through improved tensile and toughness properties, consideration of limit loads, and the effect of residual stress distributions.


2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Kaspars Kalnins ◽  
Mariano A. Arbelo ◽  
Olgerts Ozolins ◽  
Eduards Skukis ◽  
Saullo G. P. Castro ◽  
...  

Nondestructive methods, to calculate the buckling load of imperfection sensitive thin-walled structures, such as large-scale aerospace structures, are one of the most important techniques for the evaluation of new structures and validation of numerical models. The vibration correlation technique (VCT) allows determining the buckling load for several types of structures without reaching the instability point, but this technique is still under development for thin-walled plates and shells. This paper presents and discusses an experimental verification of a novel approach using vibration correlation technique for the prediction of realistic buckling loads of unstiffened cylindrical shells loaded under axial compression. Four different test structures were manufactured and loaded up to buckling: two composite laminated cylindrical shells and two stainless steel cylinders. In order to characterize a relationship with the applied load, the first natural frequency of vibration and mode shape is measured during testing using a 3D laser scanner. The proposed vibration correlation technique allows one to predict the experimental buckling load with a very good approximation without actually reaching the instability point. Additional experimental tests and numerical models are currently under development to further validate the proposed approach for composite and metallic conical structures.


1981 ◽  
Vol 103 (3) ◽  
pp. 246-254 ◽  
Author(s):  
D. M. Parks

Recent studies of the mechanics of elastic-plastic and fully plastic crack growth suggest that such parameters as the J-integral and the crack tip opening displacement can, under certain conditions, be used to correlate the initiation and early increments of the ductile tearing mode of crack growth. To date, elastic-plastic fracture mechanics has been applied mainly to test specimen geometries, but there is a clear need for developing practical analysis capabilities in structures. In principle, three-dimensional elastic-plastic finite element analysis could be performed, but, in fact, such analyses would be prohibitively expensive for routine application. In the present work, the line-spring model of Rice and Levy [1-3] is extended to estimate the J-integral and crack tip opening displacement for some surface crack geometries in plates and shells. Good agreement with related solutions is obtained while using orders of magnitude less computing time.


Author(s):  
Igor Orynyak ◽  
Andrii Oryniak

The development of powerful commercial computer programs made the concept of J-integral as computational parameter of fracture mechanics to be a very attractive one. It is equivalent to SIF in linear case, it converges in numerical calculation and the same results are obtained by different codes (programs). Besides, it is widely thought that elastic-plastic analysis gives bigger values than elastic SIF ones what is good from regulatory point of view. Such stand was reflected in the recommended by IAEA TECDOC 1627 (February 2010) devoted to pressurized thermal shock analysis of reactor pressure vessels, where the embedded crack in FEM mesh, elastic-plastic analysis with simultaneous determination of J-integral was stated as the best option of analysis. But at that time all the most widely used software were not able to treat the residual stresses, the thermal stresses in case of two different materials. Such a contradiction between requirements and the possibilities made a lot of problems for honest contractors especially in countries where the regulator had no own experience in calculation and completely relied on the authority of international documents. This means that at that time the said recommendations were harmful. The main reason of such a situation was the absence of the carefully elaborated examples. Now the capabilities and accuracy of such software are increasing. Nevertheless, some principal ambiguities and divergences of computations results in various J-integral contours around the crack tip still exist. They are exhibited when the large plastic zone emerges at the crack tip. Other problem is influence of the history of loading and the specification of the time of crack insertion in the mesh including the time of emergence of residual stress. This paper is invitation for discussion of the accuracy and restriction of computational J-integral. With this aim the detailed analysis of some simplified 2D examples of calculation of elastic -plastic J-integral for surface crack with accounting for residual stress, thermal stress and inner pressure are performed and commented. The attainment of consensus among the engineering society for treating the outcome results is the prerequisite for practical application of computational elastic plastic J-integral.


2020 ◽  
Vol 54 (27) ◽  
pp. 4253-4268
Author(s):  
Mou Haolei ◽  
Xie Jiang ◽  
Zou Jun ◽  
Feng Zhenyu

To research the failure of carbon fiber-reinforced composite laminated specimens, the tensile tests and compressive tests were conducted for [90]16 and [0]16 specimens, and the shear tests were conducted for [±45]4s specimens, and the microscopic failure mechanisms were observed by scanning electron microscopy. To research the failure and energy absorption of different thin-walled structures with different layups, the quasi-static axial crushing tests were conducted for [±45/0/0/90/0]s and [0/90]3s circular tubes, [0/90]3s and [±45]3s square tubes, [0/90]4s and [±45]4s sinusoidal specimens, and the internal failure were further investigated by 3D X-ray scan. Based on the load-displacement curves, the energy absorptions were evaluated and compared according to specific energy absorption and peak crushing force, and the relationships between failure modes and specific energy absorption, peak crushing force were further researched. The results show that the macroscopic failure modes are the collective results of varieties of microscopic failure mechanisms, such as fiber fracture, matrix deformation and cracking, interlamination and intralamination cracks, cracks propagation, etc. The [±45/0/0/90/0]s circular tube shows the transverse shearing failure mode with high specific energy absorption. The [±45]3s square tube and [±45]3s sinusoidal specimen show the local buckling failure mode with low specific energy absorption. The [0/90]4s sinusoidal specimen, [0/90]3s circular tube, and [0/90]3s square tube show the lamina bending failure mode with medium specific energy absorption. The failure mode of thin-walled structure can be changed by reasonable layups design, and the energy absorption can further be improved.


1995 ◽  
Vol 10 (11) ◽  
pp. 2897-2907 ◽  
Author(s):  
Peter Gumbsch

Atomistic techniques are used to study brittle fracture under opening mode and mixed mode loading conditions. The influence of the discreteness of the lattice and of the lattice-trapping effect on crack propagation is studied using an embedded atom potential for nickel to describe the crack tip. The recently developed FEAt (Finite Element-Atomistic) coupling scheme provides the atomistic core region with realistic boundary conditions. Several crystallographically distinct crack-tip configurations are studied and commonly reveal that brittle cracks under general mixed mode loading situations follow an energy criterion (G-criterion) rather than an opening-stress criterion (Kl-criterion). However, if there are two competing failure modes, they seem to unload each other, which leads to an increase in lattice trapping. Blunted crack tips are studied in the last part of the paper and are compared to the atomically sharp cracks. Depending on the shape of the blunted crack tip, the observed failure modes differ significantly and can drastically disagree with what one would anticipate from a continuum mechanical analysis.


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