Numerical modeling and optimization of joint strength in resistance spot welding of galvanized steel sheets

2017 ◽  
Vol 92 (9-12) ◽  
pp. 3489-3501 ◽  
Author(s):  
Fatemeh Mirzaei ◽  
Hamid Ghorbani ◽  
Farhad Kolahan
2015 ◽  
Vol 216 ◽  
pp. 339-347 ◽  
Author(s):  
M. Spitz ◽  
M. Fleischanderl ◽  
R. Sierlinger ◽  
M. Reischauer ◽  
F. Perndorfer ◽  
...  

2018 ◽  
Vol 941 ◽  
pp. 158-163 ◽  
Author(s):  
Sho Matsui ◽  
Chisato Wakabayashi ◽  
Shinji Kodama

If resistance spot welding (RSW) is conducted when there is a gap between a steel sheet and an unmovable electrode, the steel sheets are bended by a movable electrode, and the quality of RSW is influenced. Therefore, it is necessary to understand the effect of the gap on RSW. In this study, two high-tensile strength steel sheets were welded with the gap. In addition, cross-section observations and cross tension tests were conducted to verify the effect of the gap on weldability and joint strength. Consequently, two notable results were obtained. First, the observation indicated that deformation around the corona-bond was varied depending on the gap. Second, the cross tension tests showed that the gap decreased the joint strength even though the nugget was large enough. These result indicated that controlling the gap is important to ensure the quality of RSW.


SINERGI ◽  
2021 ◽  
Vol 25 (3) ◽  
pp. 319
Author(s):  
Sukarman Sukarman ◽  
Amri Abdulah ◽  
Apang Djafar Shieddieque ◽  
Nana Rahdiana ◽  
Khoirudin Khoirudin

This article present the optimization work describes out to joint the dissimilar galvanized steel of SECC-AF (JIS G 3313) and SGCC (JIS G 3302) material. A zinc coating on the surfaces of the galvanized steel sheets will decrease the weldability characteristic of the material. This study used dissimilar galvanised steel sheets to obtain the highest tensile shear strength from the specified resistance spot welding. This research used the Taguchi method with 4-variables and mixed-experimental levels. The mixed-experimental level, namely 2-experimental levels for the first variable and 3-experimental levels for other variables. The highest tensile shear strength was achieved in 5282.13 N. This condition is achieved at a squeezed time of 20 cycles, 27 kA-welding currents, welding time of 0.5 seconds, and holding time of 18 cycles. The S/N ratio analysis has shown the welding current had the most significant effect, followed by welding time, squeeze time, and holding time. The delta values of S/N ratio were 0.79, 0.64, 0.26 and 0.07, respectively. The ANOVA analysis has shown that the P-value of welding current and welding time is 0.006 (0.6%) and 0.015 (1.5%), respectively. This result is expected for optimizing resistance spot welding quality in other materials or significant aspects.


2015 ◽  
Vol 818 ◽  
pp. 141-144
Author(s):  
Luboš Kaščák ◽  
Janette Brezinová ◽  
Jacek Mucha

The steel sheets used for the car body production are protected against corrosion by zinc coating. Resistance spot welding is used mainly for joining these sheets, because of its high speed and adaptability for automation in high-rate production. However, resistance spot welding has a negative influence on the corrosion resistance of joints. The paper focuses on the analysis of quality of welds on galvanized steel sheets and their corrosive properties. Tensile test and accelerated corrosion test in corrosive environment were used for evaluation of the welds’ quality. Protective efficiency of zinc coatings for automobile sheets was evaluated as well, based on the determination of their electrochemical characteristics in passivated and non-passivated state, as well as their corrosion resistance in simulated corrosion environments. Two types of DX54D+Z material were used for experiments: non-passivated and passivated with Cr3+.


2021 ◽  
Vol 1164 ◽  
pp. 3-8
Author(s):  
Bogdan Radu ◽  
Viorel Ungureanu ◽  
Ioan Both ◽  
Mircea Burcă ◽  
Ştefan Benzar ◽  
...  

The paper presents the results of researches carried out by a joint team from Department of Steel Structures and Structural Mechanics, together with Department of Materials Science and Engineering, from University Politehnica Timisoara, focused on the possibility of creating built-up cold-formed steel beams made of corrugated galvanized steel sheets by resistance welding, which will replace the similar beams built by self-drilling screws. Resistance spot welding technologies were developed and tested, together with mechanical testing of the welded joints, which were performed in our laboratories. The results obtained and presented confirm the good quality of the welded joints and, as a result, the good capability of this technology to be used in production, to replace the old type of beams.


2021 ◽  
Vol 1164 ◽  
pp. 47-54
Author(s):  
Bogdan Radu ◽  
Viorel Ungureanu ◽  
Ioan Both ◽  
Mircea Burcă ◽  
Ştefan Benzar ◽  
...  

This paper summarized the research work carried out by a team from Department of Steel Structures and Structural Mechanics, together with Department of Materials Science and Engineering, from University Politehnica Timisoara, which tried to determine the possibility to use welding for obtaining built-up cold-formed steel beams made of corrugated galvanized steel sheets (grade S350GD+Z). There were analyzed two joining processes: MIG brazing and Resistance Spot Welding with the aim to replace the self-drilling screws used until now. The results are very promising and these solutions of joining have beside economic advantages also technical and quality ones.


Sign in / Sign up

Export Citation Format

Share Document