Research on the CNC incremental forming based on the unequal feed speed

2018 ◽  
Vol 99 (5-8) ◽  
pp. 1813-1824 ◽  
Author(s):  
Hu Zhu ◽  
Hepo Wang ◽  
Dongwon Jung
Keyword(s):  
Incremental Forming ◽  
Feed Speed ◽  
Cnc Incremental Forming

scholarly journals Research on the Influencing Factors of "Scale Veins" of Single Point Incremental Forming Workpieces Surface

2015 ◽  
Vol 9 (1) ◽  
pp. 1025-1032
Author(s):  
Shi Pengtao ◽  
Li Yan ◽  
Yang Mingshun ◽  
Yao Zimeng
Keyword(s):  
Surface Quality ◽  
Incremental Forming ◽  
Single Point ◽  
Spindle Speed ◽  
Experimental Results ◽  
Feed Speed ◽  
Single Point Incremental Forming ◽  
Machining Parameters ◽  
The Mathematical Model

To furthermore optimize the machining parameters and improve the surface quality of the workpieces manufactured by single point incremental forming method, the formation mechanism of the sacle veins on the metal incremental froming workpieces was studied through experiment method. The influence principle of the spindle speed, the feed speed and the material of tip of tools on the length of scale veins was obtained through analyzing the experimental results and building the mathematical model among the length of scale veins were feed speed and spindle speed through measuring the roughness of surfaces and observing the appearance of the forming workpieces. The experimental results showed that, the spindle speed, the feed speed and the material of tool tips have a significant effect on the scale veins formation on the surface of forming workpieces. Therefore, an appropriate group of spindle speed and feed speed can reduce the effect of scale veins on the roughness of single point incremental forming workpieces and furthermore improve the surface quality of forming workpieces.

A Study on the Digital Simulation for Sheet Metal CNC Incremental Forming Based on Z-Map

2011 ◽  
Vol 201-203 ◽  
pp. 99-102
Author(s):  
Hu Zhu ◽  
Zhi Jun Liu ◽  
Jaegwan Kang
Keyword(s):  
Sheet Metal ◽  
Incremental Forming ◽  
Thickness Distribution ◽  
Digital Simulation ◽  
Simulation Models ◽  
Vertical Movement ◽  
Parameters Optimization ◽  
Nc Code ◽  
Cnc Incremental Forming ◽  
Swept Volumes

A method of the digital simulation for the sheet metal CNC incremental forming was proposed based on the Z-map model. The tool extrusion movements were divided into two types according to the principle of sheet metal CNC incremental forming, i.e. vertical movement and horizontal movement. The vertical and horizontal swept volumes of the tool were built to intersect with the Z-map model of sheet metal respectively and the simulation models were generated. The thickness of deformed sheet metal was predicted and the thickness distribution chart was generated. The case studies show that the method can be applied to NC code verification, forming parameters optimization and formability prediction, moreover the system runs stably and reliably in the whole simulation process.

Research on the Forming Path for Fabricating the Sheet-Metal Part with Non-Horizontal End Face Using CNC Incremental Forming

2014 ◽  
Vol 599-601 ◽  
pp. 413-416 ◽  
Author(s):  
Hu Zhu ◽  
Jin Ju ◽  
Yi Bo Liu
Keyword(s):  
Sheet Metal ◽  
Incremental Forming ◽  
Analysis Method ◽  
Metal Part ◽  
Element Analysis ◽  
Sheet Metal Parts ◽  
Cnc Incremental Forming ◽  
Forming Technology ◽  
The Finite Element Analysis

For the purpose of the fabrication of the sheet-metal parts with non-horizontal end face using the sheet metal CNC incremental forming technology, two kinds of path generating methods, namely the level path perpendicular to Z axis method and the equidistant path parallel to sheet metal are proposed in this paper. Both of the paths are generated by Visual C++ and OpenGL graphics library, the effect of the two kinds of forming paths to the forming quality of the sheet part with non-horizontal end face is researched using the finite element analysis method in this paper.

Study on Process Parameters on Single Point Incremental Forming of PVC

2016 ◽  
Vol 878 ◽  
pp. 74-80 ◽  
Author(s):  
Xiao Bo Zhang ◽  
Jin Wang ◽  
Shu Qin Zhang
Keyword(s):  
Incremental Forming ◽  
Influencing Factor ◽  
Sheet Material ◽  
Single Point ◽  
Sheet Thickness ◽  
Feed Speed ◽  
Single Point Incremental Forming ◽  
Angle Variable ◽  
Material Forming ◽  
Material Wear

Effects of polyvinylchloride (PVC) sheet thickness (t), feed speed (υ), spindle speed (ω), Z-axis feed rate (p) and tool head diameter (Φ) as well as their interactions during the single point incremental forming (SPIF) on forming performance of the PVC sheet material were studied through an orthogonal experimental test. In this experiment, the angle-variable cone was used and the maximum forming limiting angle was taken as the experimental index. Results showed that and ω×Φ influence forming performance of PVC sheet material significantly. υ is the main influencing factor of SPIF performance of PVC sheet material. Small υ is good for sheet material forming. p and Φ are proportional to forming performance of sheet material. Over ω will cause material wear-out. Effect of t could be neglected.

Research on the Interference Correction in the CNC Incremental Forming

2014 ◽  
Vol 1004-1005 ◽  
pp. 1084-1088
Author(s):  
Hu Zhu ◽  
Zhang Wei ◽  
Jin Ju ◽  
Yi Bo Liu
Keyword(s):  
Critical Point ◽  
Incremental Forming ◽  
Correction Angle ◽  
Cnc Incremental Forming ◽  
Interference Correction ◽  
One Step

Aiming at the problem of global interference correction that the extrusion tool is entirely contained within the workpiece in 5-axis CNC incremental forming, a method that can avoid interference by correcting only once based on STL (StereoLithography) model is proposed in this paper. The interference critical point is found by using the plane which is paralleled to the extrusion tool and the Z-axis to cut the extrusion tool and the workpiece model, and then the interference correction angle is calculated through the interference cirtical point. The case study shows that this method is simple, effective and it can correct interference only by one step.

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