Experimental investigations on magnetic abrasive finishing of Ti-6Al-4V using a multiple pole-tip finishing tool

2020 ◽  
Vol 106 (7-8) ◽  
pp. 3071-3080 ◽  
Author(s):  
Yebing Tian ◽  
Chen Shi ◽  
Zenghua Fan ◽  
Qiang Zhou
Keyword(s):  
Experimental Investigations ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing ◽  
Finishing Tool

scholarly journals Experimental Investigations of Magnetic Abrasive Finishing on Titanium

2019 ◽  
Vol 4 (2) ◽  
Author(s):  
Shadab Ahmad ◽  
Ranganath M Singari ◽  
R S Mishra
Keyword(s):  
Surface Morphology ◽  
Material Removal ◽  
Experimental Investigations ◽  
Sem Images ◽  
Magnetic Abrasive Finishing ◽  
Flat Surfaces ◽  
Abrasive Finishing ◽  
Finished Surface ◽  
Titanium Material ◽  
Finishing Processes

Magnetic abrasive finishing (MAF) is one of the finishing processes which produces nano finished surfaces. The material removal process is in the form of microchips. The present paper introduces a novel work based on the principle of MAF for flat surfaces. The experiments were conducted on titanium material to investigate the response of MAF on hardness. Matlab has been used to evaluate the performance. The results obtained from the experimental investigations revealed that the hardness improves with MAF. The surface morphology of finished surface was studied with the help of SEM images

Experimental investigations into ultrasonic-assisted double-disk magnetic abrasive finishing of two paramagnetic materials

2015 ◽  
Vol 231 (6) ◽  
pp. 1021-1038 ◽  
Author(s):  
Prateek Kala ◽  
Pulak M Pandey
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Experimental Investigations ◽  
Magnetic Abrasive Finishing ◽  
Force Microscopy ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Ultrasonic Assisted ◽  
Paramagnetic Materials ◽  
Pulse On Time

This article evaluates the finishing performance of ultrasonic-assisted double-disk magnetic abrasive finishing process on two paramagnetic materials (copper alloy and stainless steel) with different mechanical properties such as flow stress, hardness, shear modulus, and so on. The finishing experiments were performed based on response surface methodology. The results obtained after finishing have been analyzed to determine the effect of different process parameters such as working gap, rotational speed, and pulse-on time of ultrasonic vibration for both work materials and to study various interaction effects that may significantly affect the finishing performance by the process. The outcome of analysis for the two different work materials has been critically compared to understand the effect of the considered process parameters on the finishing performance of the process based on mechanical properties of the workpiece such as hardness. Furthermore, the scanning electron microscopy and atomic force microscopy were carried on the workpiece surface to understand the possible mechanism of material removal and the surface morphology produced after the finishing process.

Investigation of a New Kind of Magnetic Abrasive Grains Used for Finishing Inner-Hole Surface

2011 ◽  
Vol 487 ◽  
pp. 289-292
Author(s):  
Y.H. Ding ◽  
Xin Gai Yao ◽  
G. Ya ◽  
P. Lu
Keyword(s):  
Surface Quality ◽  
Experimental Results ◽  
Abrasive Resistance ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Grains ◽  
Abrasive Grain ◽  
Abrasive Finishing ◽  
Finishing Tool

Magnetic abrasive grain is a kind of tool for magnetic abrasive finishing (MAF). The lifetime of the grains is the choke point which restricts its finishing efficiency and the surface quality processed by MAF .Therefore, a kind of magnetic abrasive grains based on Cr and Ni elements is investigated. The interrelated experimental results show: the new magnetic abrasive grains is a practical finishing tool with longer lifetime, higher finishing efficiency, better abrasive resistance compared with traditional magnetic abrasive grains. It supplies a power for promoting the development of MAF.

Experimental Investigations Into the Finishing Force and Torque in Magnetic Abrasive Finishing Process

2013 ◽  
Author(s):  
R. S. Mulik ◽  
P. M. Pandey
Keyword(s):  
Supply Voltage ◽  
Research Work ◽  
Experimental Investigations ◽  
Magnetic Abrasive Finishing ◽  
Factors Affecting ◽  
Weight Percentage ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Sem Study ◽  
Four Levels

Magnetic abrasive finishing (MAF) is a finishing process in which surface is finished by removing the material in the form of micro-chips by the magnetic and abrasive particles in the presence of a magnetic field. In a finishing process, forces have direct influence on the generation of finished surface and accuracy of the workpiece. The magnitude of force or torque is also of importance as the surface integrity is affected. In the present research work, new design of electromagnet which gave relatively lesser force and torque as compared to conventional annular electromagnet was used to perform MAF. The measurements of normal force and finishing torque were carried out at different processing conditions using Kistler’s dynamometer and were found in the order of 24 N and 8 Nm respectively. The experiments were planned using Taguchi’s L16 orthogonal array and supply voltage to electromagnet, rpm of electromagnet, finishing gap and abrasive weight percentage at four levels were considered as process parameters. Supply voltage to the electromagnet and finishing gap were found to be the significant factors affecting finishing force and torque in this work. The scanning electron microscopy (SEM) study of the finished workpiece showed that there was no surface or subsurface damage due to very low finishing force and torque.

Experimental Investigations and Modeling of Finishing Force and Torque in Ultrasonic Assisted Magnetic Abrasive Finishing

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Rahul S. Mulik ◽  
Pulak M. Pandey
Keyword(s):  
Mathematical Models ◽  
Normal Force ◽  
Supply Voltage ◽  
Experimental Investigations ◽  
Magnetic Abrasive Finishing ◽  
Factors Affecting ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Ultrasonic Assisted ◽  
Good Agreement

An ultrasonic assisted magnetic abrasive finishing (UAMAF) process uses an ultrasonic vibrations and magnetic abrasive finishing (MAF) process. In a finishing process there are two types of forces that act during the finishing of the workpiece by UAMAF, namely, normal force and cutting force. The finishing forces have direct influence on the generation of the finished surface and accuracy of the workpiece. Therefore, in the present work, normal force and finishing torque have been measured at various processing conditions during UAMAF. Supply voltage to the electromagnet and finishing gap have been found to be the significant factors affecting the finishing forces and torque. Mathematical models based on process physics have been developed to predict the finishing force and torque. The developed models predict force and torque as a function of supply voltage, machining gap, and workpiece hardness. The developed mathematical models for normal force and finishing torque have been validated and were found to be in good agreement with experimental results.

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