Load prediction on metal forming process (tube sinking) using finite element method

2021 ◽  
Author(s):  
Akinola Ogbeyemi ◽  
Ikechukwu Okoh ◽  
Orogo Imuero ◽  
Osezua Ibhadode ◽  
John Akpobi
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Forming ◽  
Load Prediction ◽  
Forming Process ◽  
Metal Forming Process ◽  
Process Tube ◽  
Element Method

scholarly journals LOAD PREDICTION ON METAL FORMING PROCESS (FORGING) USING FINITE ELEMENT METHOD.

2020 ◽  
Vol 2 (1) ◽  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Forming ◽  
Weighted Residual Method ◽  
Forming Process ◽  
Residual Method ◽  
Forging Process ◽  
Metal Forming Process ◽  
Metal Blank ◽  
Element Method

Metal forming process is a widely used manufacturing process especially in high volume metal production system. In this paper, the main objective is using Bubnov-Galerkin finite element model to derive the pressure field set up at various cross-sections of a metal blank during a forging process, and the four Lagrange quadratic elements were assembled to represent the various metal blank. The governing equation adopted for this paper is a one-dimensional differential equation describing the pressures exerted on the forging process. During the analysis, the various metal blanks are divided into a finite number of elements and the weighted integral form for each element were formed after applying the Bubnov-Galerkin weighted residual method. A matrix form under certain boundary conditions from the weighted residual method were used to obtain the pressure distribution across the cross-section of the various metal blanks. Finite element results are obtained for a value of a circular disc diameter, thickness, coefficient of friction, principal stress, length, and radius of a circular material. Finite element method and the Exact solution approach are used to achieve and compare both results. Furthermore, the combination of both methods shows that there are potentials for using this approach towards the optimization of metal forming in manufacturing processes and some engineering practices. Keywords: Forging; LaGrange Interpolation Function; Bubnov-Galerkin Weighted Residual Method; Finite Element Method.

Position and the Size of Drawbeads for Sheet Metal Forming with the Finite Element Method

2014 ◽  
Vol 607 ◽  
pp. 112-117
Author(s):  
Khemajit Sena ◽  
Surasith Piyasin
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Drawing Process ◽  
The Finite Element Method ◽  
Forming Process ◽  
Deep Drawing Process ◽  
Metal Forming Process ◽  
Element Method

This study aims to find a solution to improve the formability in a deep drawing process. For this purpose drawbeads were used to avoid wrinkles and ruptures. The finite element method was applied to simulate the 3D metal forming process using a die and drawbead. The drawbead amount, position, size and form were studied for their affects on the formability. 3 drawbead patterns with 3 different heights were examined. The simulation was performed for each drawbead pattern and each drawbead geometrical parameter and the failure elements were counted. The best pattern chosen was the pattern that resulted in the least failure elements.

Dynamic analysis of electromagnetic sheet metal forming process using finite element method

2014 ◽  
Vol 74 (1-4) ◽  
pp. 361-368 ◽  
Author(s):  
Quanliang Cao ◽  
Liang Li ◽  
Zhipeng Lai ◽  
Zhongyu Zhou ◽  
Qi Xiong ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Dynamic Analysis ◽  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Forming Process ◽  
Metal Forming Process ◽  
Element Method

Effective Forming Processes of Hub Forging from Aluminum Alloy AlCu2SiMn

2013 ◽  
Vol 773-774 ◽  
pp. 115-118
Author(s):  
Andrzej Gontarz
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Aluminum Alloy ◽  
Metal Forming ◽  
Material Flow ◽  
Theoretical Research ◽  
Material Consumption ◽  
Forming Process ◽  
Metal Forming Process ◽  
Large Material

This paper presents results of theoretical and experimental research works on metal forming process of a hub. A typical technology of forging on hammer of this part with flash was discussed. Two new processes of a hub forging were proposed, characterized by large material savings in comparison with typical technology. The first process is based on forming without flash of a forging with axial cavity. The second one is connected with forming of forging from pipe billet. The realization of these processes is possible at the application of a press with three movable working tools. Theoretical research works were done on the basis of simulations by means of finite element method. Simulations were made mainly in order to determine kinematics of material flow in forging processes and precision of shape and dimensions of obtained products. The first of the proposed processes was experimentally verified and a product of good quality was obtained. Material consumption of the analyzed processes and other factors acting on their effectiveness were also compared.

Effective Forming Processes of Hub Forging from Aluminum Alloy AlCu2SiMn

2013 ◽  
Vol 572 ◽  
pp. 265-268
Author(s):  
Andrzej Gontarz
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Aluminum Alloy ◽  
Metal Forming ◽  
Material Flow ◽  
Theoretical Research ◽  
Material Consumption ◽  
Forming Process ◽  
Metal Forming Process ◽  
Large Material

This paper presents results of theoretical and experimental research works on metal forming process of a hub. A typical technology of forging on hammer of this part with flash was discussed. Two new processes of a hub forging were proposed, characterized by large material savings in comparison with typical technology. The first process is based on forming without flash of a forging with axial cavity. The second one is connected with forming of forging from pipe billet. The realization of these processes is possible at the application of a press with three movable working tools. Theoretical research works were done on the basis of simulations by means of finite element method. Simulations were made mainly in order to determine kinematics of material flow in forging processes and precision of shape and dimensions of obtained products. The first of the proposed processes was experimentally verified and a product of good quality was obtained. Material consumption of the analyzed processes and other factors acting on their effectiveness were also compared.

Metal Forming and the Finite-Element Method

1989 ◽  
Author(s):  
Shiro Kobayashi ◽  
Soo-Ik Oh ◽  
Taylan Altan
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Forming ◽  
Computer Aided Design ◽  
The Finite Element Method ◽  
Forming Technology ◽  
Computer Aided ◽  
Deformation Mechanics ◽  
Aided Design ◽  
Element Method

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.

Sign in / Sign up

Export Citation Format

Share Document