scholarly journals A digital twin-driven human–robot collaborative assembly-commissioning method for complex products

Author(s):  
Xuemin Sun ◽  
Rong Zhang ◽  
Shimin Liu ◽  
Qibing Lv ◽  
Jinsong Bao ◽  
...  
2021 ◽  
Vol 11 (10) ◽  
pp. 4620
Author(s):  
Niki Kousi ◽  
Christos Gkournelos ◽  
Sotiris Aivaliotis ◽  
Konstantinos Lotsaris ◽  
Angelos Christos Bavelos ◽  
...  

This paper discusses a digital twin-based approach for designing and redesigning flexible assembly systems. The digital twin allows modeling the parameters of the production system at different levels including assembly process, production station, and line level. The approach allows dynamically updating the digital twin in runtime, synthesizing data from multiple 2D–3D sensors in order to have up-to-date information about the actual production process. The model integrates both geometrical information and semantics. The model is used in combination with an artificial intelligence logic in order to derive alternative configurations of the production system. The overall approach is discussed with the help of a case study coming from the automotive industry. The case study introduces a production system integrating humans and autonomous mobile dual arm workers.


CIRP Annals ◽  
2019 ◽  
Vol 68 (1) ◽  
pp. 499-502 ◽  
Author(s):  
Arne Bilberg ◽  
Ali Ahmad Malik

2010 ◽  
Vol 23 (3) ◽  
pp. 821-833 ◽  
Author(s):  
Dianliang Wu ◽  
Xijin Zhen ◽  
Xiumin Fan ◽  
Yong Hu ◽  
Hongmin Zhu

2021 ◽  
Author(s):  
Xuemin Sun ◽  
Rong Zhang ◽  
Shimin Liu ◽  
Qibing Lv ◽  
Jinsong Bao ◽  
...  

Abstract In the process of complex products assembly-commissioning, manual operation is the main reason for low efficiency. The human-robot cooperation (HRC) technology combines the advantages of human and robot, and makes it complete the task in the shared space. It is an effective way to solve the problem by introducing the HRC technology into the complex products of assembly-commissioning. However, the current HRC technology has insufficient perception and cognitive ability of tasks. Therefore, this paper presents a digital twin-driven HRC assembly-commissioning framework. In this framework, a virtual-real mapping environment for HRC is constructed. In order to improve the cognitive ability of robot units to tasks, this paper proposes a method of intention recognition that integrates the features of parts into human joint sequences. In order to improve the adaptability of robot unit to task, the assembly-commissioning task knowledge graph is constructed to quickly extract the implement sequence of robot unit. At the same time, the deep deterministic policy gradient (DDPG) is used to adaptively adjust the robot unit implement action in the process of assembly-commissioning. Finally, the effectiveness of the proposed method is verified by taking a particular type of automobile generator as a case study product.


Procedia CIRP ◽  
2020 ◽  
Vol 93 ◽  
pp. 1049-1054
Author(s):  
Xinyu Liu ◽  
Lianyu Zheng ◽  
Jiazhou Shuai ◽  
Renjie Zhang ◽  
Yun Li

Author(s):  
Qibing Lv ◽  
Rong Zhang ◽  
Xuemin Sun ◽  
Yuqian Lu ◽  
Jinsong Bao

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