Digital twin-based smart assembly process design and application framework for complex products and its case study

Author(s):  
Yang Yi ◽  
Yuehui Yan ◽  
Xiaojun Liu ◽  
Zhonghua Ni ◽  
Jindan Feng ◽  
...  
2021 ◽  
Author(s):  
Xuemin Sun ◽  
Rong Zhang ◽  
Shimin Liu ◽  
Qibing Lv ◽  
Jinsong Bao ◽  
...  

Abstract In the process of complex products assembly-commissioning, manual operation is the main reason for low efficiency. The human-robot cooperation (HRC) technology combines the advantages of human and robot, and makes it complete the task in the shared space. It is an effective way to solve the problem by introducing the HRC technology into the complex products of assembly-commissioning. However, the current HRC technology has insufficient perception and cognitive ability of tasks. Therefore, this paper presents a digital twin-driven HRC assembly-commissioning framework. In this framework, a virtual-real mapping environment for HRC is constructed. In order to improve the cognitive ability of robot units to tasks, this paper proposes a method of intention recognition that integrates the features of parts into human joint sequences. In order to improve the adaptability of robot unit to task, the assembly-commissioning task knowledge graph is constructed to quickly extract the implement sequence of robot unit. At the same time, the deep deterministic policy gradient (DDPG) is used to adaptively adjust the robot unit implement action in the process of assembly-commissioning. Finally, the effectiveness of the proposed method is verified by taking a particular type of automobile generator as a case study product.


2021 ◽  
Author(s):  
Qiangwei Bao ◽  
Gang Zhao ◽  
Yong Yu ◽  
Sheng Dai ◽  
Wei Wang

Abstract Digital twin (DT) technology has been entrusted with the tasks of modeling and monitoring of the product, process and production system. Moreover, the development of semantic modeling and digital perception provides the feasibility for the application of DT in the manufacturing industry. However, the application of DT technology in assembly workshop modeling and management is immature for the discreteness of assembly process, diversity of assembly resource and complexity of dataflow in the assembly task execution. A method of ontology-based modeling and evolution of DT for the assembly workshop is proposed to deal with this situation. Firstly, the ontology-based modeling method is given for the assembly resource and process. By instantiating in the ontology, resources and processes can be involved in the modeling and evolution of the DT workshop. Secondly, the DT assembly workshop framework is introduced with the detailed discussions of dataflow mapping, DT evolution, storage and tracing of historical data generated during the operation of the workshop. In addition, a case study is illustrated to show the entire process of construction and evolution of DT modeled on an experimental field, indicating the feasibility and validity of the method proposed.


2018 ◽  
Vol 10 (3) ◽  
pp. 1141-1153 ◽  
Author(s):  
Yu Zheng ◽  
Sen Yang ◽  
Huanchong Cheng

2018 ◽  
Vol 38 ◽  
pp. 02012
Author(s):  
Xiuyun Li ◽  
Changyong Yu

FRG material is a new environmentally friendly indoor decoration materials and popular in prefabricated construction, the paper introduces the performance and design of materials, and takes FRG in the residential ceiling integrated assembly process into a demonstration project, which showed that FRG in the prefabricated modules integrated ceiling of the whole template scheme has a great artistry and application effect. Meanwhile it provides reference for the integrated ceiling assembly modular process design of similar indoor decoration.


Author(s):  
Hung-Sung Lin ◽  
Ying-Chin Hou ◽  
Juimei Fu ◽  
Mong-Sheng Wu ◽  
Vincent Huang ◽  
...  

Abstract The difficulties in identifying the precise defect location and real leakage path is increasing as the integrated circuit design and process have become more and more complicated in nano scale technology node. Most of the defects causing chip leakage are detectable with only one of the FA (Failure Analysis) tools such as LCD (Liquid Crystal Detection) or PEM (Photon Emission Microscope). However, due to marginality of process-design interaction some defects are often not detectable with only one FA tool [1][2]. This paper present an example of an abnormal power consumption process-design interaction related defect which could only be detected with more advanced FA tools.


2021 ◽  
Vol 11 (10) ◽  
pp. 4620
Author(s):  
Niki Kousi ◽  
Christos Gkournelos ◽  
Sotiris Aivaliotis ◽  
Konstantinos Lotsaris ◽  
Angelos Christos Bavelos ◽  
...  

This paper discusses a digital twin-based approach for designing and redesigning flexible assembly systems. The digital twin allows modeling the parameters of the production system at different levels including assembly process, production station, and line level. The approach allows dynamically updating the digital twin in runtime, synthesizing data from multiple 2D–3D sensors in order to have up-to-date information about the actual production process. The model integrates both geometrical information and semantics. The model is used in combination with an artificial intelligence logic in order to derive alternative configurations of the production system. The overall approach is discussed with the help of a case study coming from the automotive industry. The case study introduces a production system integrating humans and autonomous mobile dual arm workers.


2021 ◽  
Vol 11 (15) ◽  
pp. 6810
Author(s):  
Corentin Coupry ◽  
Sylvain Noblecourt ◽  
Paul Richard ◽  
David Baudry ◽  
David Bigaud

In recent years, the use of digital twins (DT) to improve maintenance procedures has increased in various industrial sectors (e.g., manufacturing, energy industry, aerospace) but is more limited in the construction industry. However, the operation and maintenance (O&M) phase of a building’s life cycle is the most expensive. Smart buildings already use BIM (Building Information Modeling) for facility management, but they lack the predictive capabilities of DT. On the other hand, the use of extended reality (XR) technologies to improve maintenance operations has been a major topic of academic research in recent years, both through data display and remote collaboration. In this context, this paper focuses on reviewing projects using a combination of these technologies to improve maintenance operations in smart buildings. This review uses a combination of at least three of the terms “Digital Twin”, “Maintenance”, “BIM” and “Extended Reality”. Results show how a BIM can be used to create a DT and how this DT use combined with XR technologies can improve maintenance operations in a smart building. This paper also highlights the challenges for the correct implementation of a BIM-based DT combined with XR devices. An example of use is also proposed using a diagram of the possible interactions between the user, the DT and the application framework during maintenance operations.


Author(s):  
Peng Lu ◽  
Xiao Cong ◽  
Dongdai Zhou

Nowadays, E-learning system has been widely applied to practical teaching. It was favored by people for its characterized course arrangement and flexible learning schedule. However, the system does have some problems in the process of application such as the functions of single software are not diversified enough to satisfy the requirements in teaching completely. In order to cater more applications in the teaching process, it is necessary to integrate functions from different systems. But the difference in developing techniques and the inflexibility in design makes it difficult to implement. The major reason of these problems is the lack of fine software architecture. In this article, we build domain model and component model of E-learning system and components integration method on the basis of WebService. And we proposed an abstract framework of E-learning which could express the semantic relationship among components and realize high level reusable on the basis of informationized teaching mode. On this foundation, we form an E-learning oriented layering software architecture contain component library layer, application framework layer and application layer. Moreover, the system contains layer division multiplexing and was not built upon developing language and tools. Under the help of the software architecture, we could build characterized E-learning system flexibly like building blocks through framework selection, component assembling and replacement. In addition, we exemplify how to build concrete E-learning system on the basis of this software architecture.


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