Effective Highly Resistant Waelz Kiln Linings

2014 ◽  
Vol 55 (4) ◽  
pp. 277-280 ◽  
Author(s):  
V. V. Slovikovskii ◽  
A. V. Gulyaeva
Keyword(s):  
Author(s):  
B. I. Dikhanbayev ◽  
◽  
A.B. Dikhanbayev ◽  

An energy-saving method for processing technogenic waste has been developed — a smelt layer with inversion phase as a combination of “ideal” mixing and “ideal” displacement regimes. On its basis, a new generation of melting unit was created - the “reactor inversion phase - rotary kiln”. Experimental data show that in the inversion phase layer the specific fuel consumption for processing the “poor” on zinc and “rich” on zinc slags is approximately the same. The latter provision contradicts the prevailing opinion of metallurgists that the processing of slag with a zinc concentration of less than 5% is unprofitable. Сalculation results demonstrate that in case of implementation of an industrial sample of “reactor inversion phase - rotary kiln for processing “poor” slag, compared to the Waelz kiln processing “rich” slag, the specific consumption of fuel will be reduced by 1.5-1.7 times and specific productivity will increase 1.4-1.5 times. The industrial realization of “reactor inversion phase -rotary kiln” would allow cost-effective processing of fuming slag dumps, Waelz clinker, “poor” zinc ores, enrichment tails and other non-ferrous metal wastes.


2008 ◽  
Vol 25 (2) ◽  
pp. 97-104
Author(s):  
P. C. Holloway ◽  
T. H. Etsell ◽  
A. L. Murland
Keyword(s):  

2020 ◽  
Author(s):  
Vojtech Ettler ◽  
Martin Mihaljevic ◽  
Alice Jarosikova ◽  
Adam Culka ◽  
Bohdan Kribek ◽  
...  

<p>Vanadium (V) is one of the key technologically critical elements. The slags produced by the historical mining and processing of Zn–Pb–V ores in the Waelz kiln at Berg Aukas (northern Namibia) can be potentially used as a secondary resource of V. A combination of mineralogical methods, bulk chemistry, leaching tests and speciation-solubility modeling was used to understand the binding of the major contaminants (Zn, Pb, V) in the solid phase and their potential release under the changing environmental conditions. The average concentrations of the metal(loid) contaminants in the slags are 3.78 wt% Zn, 3370 mg/kg Pb, 5880 mg/kg V, 767 mg/kg Cu, 578 mg/kg As and 92 mg/kg Sb. The mineralogy is dominated by high-temperature silicates (clinopyroxene, melilite, olivine-family phases) and Zn-bearing phases (willemite, zincite). All the primary silicates and oxides are Zn-rich, but vanadium is mainly concentrated in clinopyroxene (up to 5 wt% V2O3). Metallic Fe inclusions, formed under highly reducing conditions in the kiln, are highly weathered. Secondary Fe(III) (hydr)oxides, corresponding to the main weathering products in the slag, efficiently sequester the metal(loid)s (mainly As and Sb). The EU regulatory leaching tests indicated that the release of the metal(loid) contaminants is quite low at the natural pH (deionized water extract: 8.5–10.4) obtained by extraction in the deionized water and only Sb in all the slag samples exceeds the EU limits for the landfilling of inert waste. The pH-static leaching tests revealed up to 5 orders of magnitude higher release of Pb and Zn under acidic conditions (up to 38% and 63% of their total concentration, respectively), compared to the natural pH. In contrast, V exhibits relatively flat pH-dependent leaching patterns with only <1.6% of the total V leached. Using the slag re-processing costs by acidic (bio)leaching and the current metal prices, the recovery of V, being the most important critical metal in the Berg Aukas slags, seems to be non-economical (Ettler et al., 2020, Applied Geochemistry, DOI: 10.1016/j.apgeochem.2019.104473). This study was supported by the Czech Science Foundation project (GAČR 19-18513S).</p>


2016 ◽  
pp. 14-19 ◽  
Author(s):  
L. M. Akselrod ◽  
◽  
T. V. Yarushina ◽  
I. G. Maryasev ◽  
V. L. Nechunaev ◽  
...  
Keyword(s):  

2018 ◽  
Vol 284 ◽  
pp. 833-838
Author(s):  
Boris Yur'ev ◽  
Vladimir A. Gol'tsev ◽  
Vyacheslav Dudko

We have developed the process that enables receiving pellets from zinc-containing dust and recovering them in a Waelz kiln with practically total zinc distillation and its capture in bag filters. As this takes place, metallic iron, still present in the pellets, can be used in metallurgical treatment. We have elaborated the process instructions to obtain pellets from zinc-containing dust with an addition of solid fuel, magnesite, and bentonite. To simulate recovery of the carbon-containing pellets in production, bench tests have been performed. These allowed us to determine principal operating conditions of the technological procedure of metallurgical zinc-containing dust recovery and validate the unit for recovery of this dust. The data obtained from the production tests prove feasibility of implementation of this process and allow assessing economic efficiency of zinc-containing dust recovery.


Author(s):  
Zhiqiang Li ◽  
Libo Zhang ◽  
Aiyuan Ma ◽  
Jinhui Peng ◽  
Jing Li ◽  
...  

AbstractThe new technology of dechlorination from zinc oxide dust by microwave roasting was investigated, combined with the advantages of microwave selective heating and based on a thermodynamic analysis of zinc and lead halides. The associated dechlorination reactions were discussed in details and the effect of all the influencing parameters such as roasting temperature, holding time, stirring speed and air flow were systematically investigated. Experimental results showed that zinc oxide dust dechlorination rate could reach over 95% and meet the requirements of wet smelting electrolysis, given an air flow of 300 L/h, a stirring speed of 60 r/min, a roasting temperature of 650 °C and a holding time of 30 min. Microwave roasting provided a new solution to the dechlorination from zinc oxide dust.


2017 ◽  
Vol 57 (6) ◽  
pp. 563-568 ◽  
Author(s):  
L. M. Aksel’rod ◽  
T. V. Yarushina ◽  
I. G. Maryasev ◽  
I. V. Privalov ◽  
A. L. Andrievskikh

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