Development of the Metallurgical Waste Recovery Process

2018 ◽  
Vol 284 ◽  
pp. 833-838
Author(s):  
Boris Yur'ev ◽  
Vladimir A. Gol'tsev ◽  
Vyacheslav Dudko
Keyword(s):  
Economic Efficiency ◽  
Solid Fuel ◽  
Metallic Iron ◽  
Recovery Process ◽  
Operating Conditions ◽  
Metallurgical Waste ◽  
Waste Recovery ◽  
Bench Tests ◽  
Waelz Kiln

We have developed the process that enables receiving pellets from zinc-containing dust and recovering them in a Waelz kiln with practically total zinc distillation and its capture in bag filters. As this takes place, metallic iron, still present in the pellets, can be used in metallurgical treatment. We have elaborated the process instructions to obtain pellets from zinc-containing dust with an addition of solid fuel, magnesite, and bentonite. To simulate recovery of the carbon-containing pellets in production, bench tests have been performed. These allowed us to determine principal operating conditions of the technological procedure of metallurgical zinc-containing dust recovery and validate the unit for recovery of this dust. The data obtained from the production tests prove feasibility of implementation of this process and allow assessing economic efficiency of zinc-containing dust recovery.

EFFICIENCY INVESTIGATION OF THE WAYS OF COMBINING NPP WITH A HYDROGEN COMPLEX FOR THE PURPOSE OF SALE OF HYDROGEN AND GENERATION OF ADDITIONAL ELECTRIC POWER

2020 ◽  
pp. 19-29
Author(s):  
V.E. Yurin ◽  
◽  
A.N. Egorov ◽  
D.O. Bashlykov ◽  
A.B. Moskalenko ◽  
...  
Keyword(s):  
Economic Efficiency ◽  
Low Cost ◽  
Energy System ◽  
Operating Conditions ◽  
Hydrogen Energy ◽  
Utilization Factor ◽  
Energy Complex ◽  
Load Schedule ◽  
Installed Capacity ◽  
Maximum Utilization

With an increase in the share of NPPs in the energy system, it becomes necessary for them to participate in the regulation of the electric load schedule. At the same time, the operation of the NPP with the maximum utilization factor of the installed capacity of the reactor was economically and technically justified. One of the promising ways to solve this problem is to install consumers-regulators at NPPs. The hydrogen energy complex can be effectively used as a consumer-regulator. The authors have previously developed an autonomous hydrogen energy generating complex, scientifically substantiated its economic efficiency. As the study has shown, the economic efficiency of an autonomous hydrogen energy complex directly depends on the sale tariffs for electricity. The low cost of electricity sold leads to a deterioration in economic indicators, up to a lack of recoupment. In this regard, as an alternative option, this work considers the possibility of selling hydrogen and oxygen as a commercial product at existing prices. A comparative study for a range of electricity tariffs and prices for hydrogen and oxygen was carried out on the basis of the methodology presented earlier by the authors, which makes it possible to study ways to improve NPPs on the basis of a comprehensive analysis of economic efficiency, safety and system effects achieved during the installation of new and modernization of existed equipment. The results obtained make it possible to choose the type of hydrogen energy complex depending on the operating conditions for the selected region of operation.

scholarly journals Experimental Study on Hydrothermal Carbonization of Lignocellulosic Biomass with Magnesium Chloride for Solid Fuel Production

Processes ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 444 ◽  
Author(s):  
Samuel Carrasco ◽  
Javier Silva ◽  
Ernesto Pino-Cortés ◽  
Jaime Gómez ◽  
Fidel Vallejo ◽  
...  
Keyword(s):  
Lignocellulosic Biomass ◽  
Solid Fuel ◽  
Magnesium Chloride ◽  
Calorific Value ◽  
Hydrothermal Carbonization ◽  
Volatile Matter ◽  
Matter Content ◽  
Operating Conditions ◽  
Energy Yield ◽  
Mass Yield

The effect of magnesium chloride as an additive of hydrothermal carbonization (HTC) of lignocellulosic biomass (Pinus radiata sawdust) was studied. The HTC tests were carried out at fixed conditions of temperature and residence time of 220 °C and 1 h, respectively, and varying the dose of magnesium chloride in the range 0.0–1.0 g MgCl2/g biomass. The carbonized product (hydrochar) was tested in order to determine its calorific value (HHV) while using PARR 6100 calorimeter, mass yield by gravimetry, elemental analysis using a LECO TruSpec elemental analyzer, volatile matter content, and ash content were obtained by standardized procedures using suitable ovens for it. The results show that using a dose of 0.75 g MgCl2/g biomass results in an impact on the mass yield that was almost equal to change operating conditions from 220 to 270 °C and from 0.5 to 1 h, without additive. Likewise, the calorific value increases by 33% for this additive dose, resulting in an energy yield of 68%, thus generating a solid fuel of prominent characteristics.

scholarly journals A Novel Nitrogen Removal Technology Pre-Treating Chicken Manure, Prior to Anaerobic Digestion

2020 ◽  
Vol 12 (18) ◽  
pp. 7463
Author(s):  
Marie E. Kirby ◽  
Muhammad W. Mirza ◽  
James Davies ◽  
Shane Ward ◽  
Michael K. Theodorou
Keyword(s):  
Anaerobic Digestion ◽  
Nitrogen Removal ◽  
Recovery Process ◽  
Pilot Scale ◽  
Operating Conditions ◽  
Chicken Manure ◽  
Nitrogen Recovery ◽  
Biochemical Methane Potential ◽  
Removal Technology ◽  
Methane Potential

Chicken manure is an agricultural by-product that is a problematic feedstock for anaerobic digestion due to its high nitrogen content inhibiting methane yields. This research examines a novel pilot-scale method of ammonia stripping, the nitrogen recovery process (NRP) developed by Alchemy Utilities Ltd. The NRP was designed to remove and recover nitrogen from chicken manure and two different operating conditions were examined. Both operating conditions demonstrated successful nitrogen removal and recovery. The biochemical methane potential assays were used to compare the digestibility of the NRP-treated chicken manures to that of a fresh chicken manure control. Overall, the biochemical methane potential assays demonstrated that some NRP-treated chicken manure treatments produced significantly more methane compared to untreated manure, with no inhibition occurring in relation to ammonium. However, some of the NRP-treated chicken manures produced similar or lower methane yields compared to fresh chicken manure. The NRP requires further development to improve the efficiency of the pilot-scale unit for commercial-scale operation and longer-term continuous anaerobic digestion trials are required to determine longer-term methane yield and ammonium inhibition effects. However, these initial results clearly demonstrate the technology’s potential and novel application for decentralised, on-farm nitrogen recovery and subsequent anaerobic digestion of chicken manure.

INCREASING THE BEARING LIFE OF AGRICULTURAL MACHINES BY UPGRADING SEALS

2020 ◽  
Author(s):  
A.O. Pivovarov ◽  
◽  
B.Y. Golev ◽  
Keyword(s):  
Operating Conditions ◽  
Bench Tests ◽  
Bearing Life ◽  
Agricultural Machines

The article presents the main trends related to increasing the life of bearings of agricultural machines. The paper presents classification of seal types with analysis of their best application under different operating conditions and in different environments. The results of comparative bench tests in the dust chamber of single and three-ring seals are given.

Epoxy Screed as Possible Protection of Floor Surfaces

2015 ◽  
Vol 1100 ◽  
pp. 166-169
Author(s):  
Lenka Mészárosová ◽  
Eva Tůmová ◽  
Rostislav Drochytka
Keyword(s):  
Waste Disposal ◽  
Building Materials ◽  
Waste Product ◽  
Recovery Process ◽  
Waste Materials ◽  
Waste Recovery ◽  
Waste Products ◽  
Floor Surfaces ◽  
Substitute Materials

Nowadays, there is a tendency to use as much of waste products as possible to produce building materials. Every waste product used eliminates the inconvenience associated with the waste disposal process. Consequently, the waste recovery process becomes not only ecological but also economical. Many waste materials, which have not been sufficiently used so far, could very well substitute materials that would otherwise have to be elaborately prepared.

scholarly journals Environmental and technical and economic indicators of methods of solid domestic waste recovery

2019 ◽  
Vol 110 ◽  
pp. 01052 ◽  
Author(s):  
Olga Popova ◽  
Aleksandr Starcev ◽  
Mikhail Lunyakov ◽  
Natalia Fomenko
Keyword(s):  
Recovery Process ◽  
Environmental Indicators ◽  
Capital Investments ◽  
Pyrolysis Oil ◽  
Domestic Waste ◽  
Solid Domestic Waste ◽  
Waste Recovery ◽  
Processing Technologies ◽  
Arkhangelsk Region ◽  
Profitability Analysis

The paper analyzes the waste recovery methods. The comparison of the recovery and processing technologies of solid domestic waste is made. The most effective technologies are proposed from the point of view of ecology, specific capital investments, profitability. Analysis of the research results showed that the pyrolysis technology for the neutralization and recovery of domestic waste is the best according to technical and economic and environmental indicators. The calculation of the economic pay-back is carried out using the example of the waste recovery plant construction by the pyrolysis method in the Arkhangelsk region. The calculation took into account all costs associated with the construction and operation of the plant, including capital investments, maintenance and removal of waste, as well as their storage. At the same time, the item of income was formed both at the expense of obligatory of the Arkhangelsk region resident payments for the domestic waste removal, and at the expense of additional financial revenues from electricity and secondary resources (slag, pyrolysis oil, pyro-gas) generated during the recovery process. The project payback period was 7.8 years.

scholarly journals Radial basis neural tree model for improving waste recovery process in a paper industry

2018 ◽  
Author(s):  
TANUJIT CHAKRABORTY ◽  
Swarup Chattopadhyay ◽  
Ashis Kumar Chakraborty
Keyword(s):  
Paper Industry ◽  
Cost Effective ◽  
Recovery Process ◽  
Process Efficiency ◽  
Regularity Conditions ◽  
Paper Machine ◽  
Tree Model ◽  
Waste Recovery ◽  
Proposed Model ◽  
Radial Basis

In this article, we propose a novel hybridization of regression trees (RT) and radial basis function networks (RBFN), namely, radial basis neural tree (RBNT) model,for waste recovery process improvement in the paper industry. As a by-product of the paper manufacturing process, a lot of waste along with valuable fibers and fillerscome out from the paper machine. The waste recovery process (WRP) involves separating the unwanted materials from the valuable ones so that the recovered fibersand fillers can be further reused in the production process. This job is done by fiber-filler recovery equipment (FFRE). The efficiency of FFRE depends on severalcrucial process parameters and monitoring them is a difficult proposition. The proposed model can be useful to find the essential parameters from the set of availabledata and perform prediction task to improve waste recovery process efficiency. An idea of parameter optimization along with regularity conditions for the universal consistency of the proposed model are given. The proposed model has the advantages of easy interpretability and excellent performance when applied to the FFREefficiency improvement problem. Improved waste recovery will help the industry to become environmentally friendly with less ecological damage apart from being cost-effective.

scholarly journals Economic Efficiency Measure of Induction Motors for Industrial Applications

2017 ◽  
Vol 7 (4) ◽  
pp. 1661 ◽  
Author(s):  
Keerti Rai ◽  
S B L Seksena ◽  
A N Thakur
Keyword(s):  
Induction Motor ◽  
Economic Efficiency ◽  
Life Cycle Cost ◽  
Mathematical Expression ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Fixed Costs ◽  
Efficiency Measure ◽  
Extra Energy ◽  
Global Issue

<p>This paper, introduced an expression of Economic Efficiency Measure (EEM) to permit quick evaluation for replacement of faulty induction motor with alternative (new or refurbished motor) for lowest life-cycle cost based on efficiency and rated-load conditions. This approach, simplifies the process for evaluating the energy efficiency to mere proportionate factor called as EEM. During the operating phase, the motor losses correspond to extra energy consumption, based on various parameters like motor operating conditions, operating hours, operating costs, fault factor, depreciation factor and fixed costs.  The approach is effective in addressing the global issue on replacement of the faulty motor that needs a comprehensive analysis and mathematical expression. Compared to other alternatives the EEM provides a simple but effective and reliable means to asses, the feasibility of replacing or refurbishing the faulty motor. A detail analysis here would establish how much the present approach is effective in determining the replacement for a faulty induction motor either by a new one or refurbished one of corresponding rating.<strong></strong></p>

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