Comparative Study on Failure Prediction in Warm Forming Processes of Mg Alloy Sheet by the FEM and Ductile Fracture Criteria

2013 ◽  
Vol 45 (2) ◽  
pp. 445-453 ◽  
Author(s):  
Sang-Woo Kim ◽  
Young-Seon Lee
2006 ◽  
Vol 526 ◽  
pp. 91-96 ◽  
Author(s):  
C. Vallellano ◽  
C. Guzman ◽  
J. Garcia Lomas

The present work analyses experimentally and numerically the failure limit of a 2024-T3 aluminium alloy sheet subjected to stretching. The capability of a number of ductile fracture criteria to predict sheet failure is examined and compared with experimental results. The influence of the hydrostatic pressure in the Freudenthal’s, the Cockcroft and Latham’s and the Bressan and Williams’ criterion is analyzed. The effect of the normal stress on the fracture plane in the Bressan and Williams’ criterion is also discussed.


2012 ◽  
Vol 482-484 ◽  
pp. 1947-1950 ◽  
Author(s):  
Jian Guang Liu ◽  
Wei Liu

Seven commonly used ductile fracture criteria are briefly reviewed and the validity of predicting the failure of AZ31 Mg alloy sheet by using these ductile fracture criteria is evaluated. Through fitting the experimental FLCs, the damage parameters for these ductile fracture criteria are determined firstly. Integrating these seven ductile fracture criteria into Abaqus/Explicit via VUMAT subroutine, the warm deep drawing process of AZ31 Mg alloy sheet is simulated. The limit drawing ratios (LDR) of AZ31 Mg alloy sheet at different temperature are predicted. The comparison of predictions with the experimental results has shown that the combination of the finite element simulation and the ductile fracture criterion is useful for predicting the fracture occurred in warm deepdrawing of AZ31 Mg alloy sheet.


2020 ◽  
Vol 148 ◽  
pp. 106566 ◽  
Author(s):  
Hossein Talebi-Ghadikolaee ◽  
Hassan Moslemi Naeini ◽  
Mohammad Javad Mirnia ◽  
Mohammad Ali Mirzai ◽  
Hamid Gorji ◽  
...  

2006 ◽  
Vol 505-507 ◽  
pp. 871-876
Author(s):  
Jong Hun Yoon ◽  
Hoon Huh ◽  
Yong Sin Lee ◽  
Seung Soo Kim ◽  
E.J. Kim ◽  
...  

This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft et al., Brozzo et al. and Oyane et al. are adopted to predict the fracture of a sheet material. The index value of ductile fracture criteria is calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.


2015 ◽  
Vol 100 ◽  
pp. 99-111 ◽  
Author(s):  
Hao Ma ◽  
Wenchen Xu ◽  
Bo Cheng Jin ◽  
Debin Shan ◽  
Steven R. Nutt

2016 ◽  
Vol 258 ◽  
pp. 213-216 ◽  
Author(s):  
František Šebek ◽  
Jindrich Petruška ◽  
Petr Kubík

Variety of metals are complex materials exhibiting various behavior under different loading. Many metallic materials exhibit Tresca-like behavior rather than von Mises. It means different behavior in tension under plane strain and uniaxial stress conditions. This might be described by Lode dependent plasticity which should result in better prediction in force or torque responses of material tests. Good agreement between computation and experiment is also very important when calibrating the ductile fracture criteria. Several tests under plane strain and uniaxial stress states were carried out on aluminum alloy 2024-T351 where the Lode dependency was significant. The Lode dependent plasticity was implemented along with von Mises and Tresca-like yield criteria, which resulted in improvement of force–displacement responses of plane strain tests simulations. But it also caused significant change in the stress state of tensile flat and grooved plates which wrongly approached uniaxial tension condition. This inconvenience prevents plane strain experiments from using for calibration of ductile fracture criteria under these circumstances.


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