Stress corrosion cracking of pressure vessel welded carbon steels

1991 ◽  
Vol 45 (1) ◽  
pp. 23-41 ◽  
Author(s):  
B. Arsenault ◽  
E. Ghali
Author(s):  
Frederick W. Brust ◽  
Paul M. Scott

There have been incidents recently where cracking has been observed in the bi-metallic welds that join the hot leg to the reactor pressure vessel nozzle. The hot leg pipes are typically large diameter, thick wall pipes. Typically, an inconel weld metal is used to join the ferritic pressure vessel steel to the stainless steel pipe. The cracking, mainly confined to the inconel weld metal, is caused by corrosion mechanisms. Tensile weld residual stresses, in addition to service loads, contribute to PWSCC (Primary Water Stress Corrosion Cracking) crack growth. In addition to the large diameter hot leg pipe, cracking in other piping components of different sizes has been observed. For instance, surge lines and spray line cracking has been observed that has been attributed to this degradation mechanism. Here we present some models which are used to predict the PWSCC behavior in nuclear piping. This includes weld model solutions of bimetal pipe welds along with an example calculation of PWSCC crack growth in a hot leg. Risk based considerations are also discussed.


CORROSION ◽  
1976 ◽  
Vol 32 (4) ◽  
pp. 117-120 ◽  
Author(s):  
AZIZ ASPHAHANI ◽  
H. H. UHLIG

Abstract Stress corrosion cracking (SCC) behavior in 60% Ca(NO3)2, 3% NH4NO3 solution boiling at 110 C is reported for relatively pure 1% Ni, 1% Cr, or 1% Ti steels as a function of carbon content. The steels were water-quenched, cold-rolled, or furnace-cooled. Commercial 4140 steel heat-treated to various hardness levels was similarly tested. It was also subjected to SCC in boiling 3% NaNO3 and boiling 3% NaCl. Critical potentials below which SCC does not occur were measured in 3% NaNO3 for the latter steel at 4 hardness levels. The results are interpreted in terms of stress-sorption cracking.


CORROSION ◽  
1985 ◽  
Vol 41 (1) ◽  
pp. 19-30 ◽  
Author(s):  
M. E. Indig ◽  
J. E. Weber

Abstract Controlled amounts of hydrogen were injected into the Dresden-2 boiling water reactor (BWR) during a five week period. The effect of the hydrogen modifed water chemistry on major structural alloys used in the BWR system was studied. The studies were conducted in a test facility consisting of two 1 L vessels which were piped to receive reactor water from the discharge side of the main recirculation pump. One of the vessels was used to measure electrochemical potentials. The second vessel was used to perform slow strain rate stress corrosion cracking tests. Electrochemical measurements were conducted continuously during normal BWR operation and during periods of hydrogen injection. The hydrogen injection caused the quantity of dissolved oxygen to decrease, which resulted in a substantial drop in corrosion potentials. At the highest injection rate, the corrosion potential of AISI 304 stainless steel dropped below the potential at which intergranular stress corrosion cracking (IGSCC) could be expected. Stress corrosion tests were conducted on severely sensitized AISI 304 stainless steel and pressure vessel steel. During normal operation, the stainless steel failed primarily by IGSCC. During H2 injection when the water contained <20 ppm O2, both IGSCC of the stainless steel and transgranular SCC of pressure vessel steel were eliminated.


CORROSION ◽  
1972 ◽  
Vol 28 (8) ◽  
pp. 313-320 ◽  
Author(s):  
J. M. SUTCLIFFE ◽  
R. R. FESSLER ◽  
W. K. BOYD ◽  
R. N. PARKINS

Abstract From observations of the characteristics of nitrate and hydroxide solutions, known to promote stress corrosion cracking (SCC) in carbon steels, and from the form of potentiodynamic polarization curves and the structural dependence of the corrosive attack, it was predicted that carbonate solutions would also produce intergranular stress corrosion in carbon steels. Constant strain rate stress corrosion tests, with some supplementary constant strain and constant load tests, have shown that intergranular cracking can be made to occur in certain ranges of electrode potential in carbonate solutions over a wide range of concentrations and temperatures with NH4, Na, or K as the cation. The range of potentials for cracking, which varies with solution composition and temperature, is shown to coincide with that range in which polarization curves obtained at different sweep rates indicated marked anodic activity and strong passivating tendencies. At more negative potentials than those that promote intergranular cracking, superficial transgranular fissuring is first detected and then, as the potential is moved toward even more negative values, a progressive loss in ductility is observed due to hydrogen entry into the steel.


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