APPLICATION OF FINITE ELEMENT ANALYSIS TO THE STUDY OF RAILROAD WHEEL FAILURE PHENOMENA

Author(s):  
M.R. Johnson ◽  
K.S. Yeung
Author(s):  
Venkata S. Sura ◽  
Sankaran Mahadevan

Vertical split rim cracking, rapid unstable propagation of a sub-surface crack parallel to the front rim face, is one of the dominant railroad wheel failure types observed in North America. Wheel impact load is believed to be a trigger for this unstable crack growth. This rapid crack growth rate depends on several factors, such as wheel geometry (wheel diameter and rim thickness), load magnitude, load location, residual stresses in the rim, worn tread profile, and material defects in the rim (size, shape, location, and orientation). This paper investigates the effect of these parameters on vertical split rim cracking, using finite element analysis and fracture mechanics. Vertical split rim cracking is modeled using a three-dimensional, multiresolution, elastic-plastic finite element analysis. Material defects are modeled as mathematically sharp cracks. Wheel impacts are simulated by applying a high axle load on the tread surface. The residual stress and wheel wear effects are also included in modeling vertical split rim cracking.


Author(s):  
Venkata S. Sura ◽  
Sankaran Mahadevan

Shattered rim cracking, propagation of a sub-surface crack parallel to the tread surface, is one of the dominant railroad wheel failure types observed in North America. This crack initiation and propagation life depends on several factors, such as wheel rim thickness, wheel load, residual stresses in the rim, and the size and location of material defects in the rim. This paper investigates the effect of above mentioned parameters on shattered rim cracking, using finite element analysis and fracture mechanics. This cracking is modeled using a three-dimensional, multi-resolution, elastic-plastic finite element model of a railroad wheel. Material defects are modeled as mathematically sharp cracks. Rolling contact loading is simulated by applying the wheel load on the tread surface over a Hertzian contact area. The equivalent stress intensity factor ranges at the subsurface crack tips are estimated using unimodal stress intensity factors obtained from the finite element analysis and a mixed-mode crack growth model. The residual stress and wheel wear effects are also included in modeling shattered rim cracking.


2002 ◽  
Vol 11 (1) ◽  
pp. 30-40 ◽  
Author(s):  
Chatchai Kunavisarut ◽  
Lisa A. Lang ◽  
Brian R. Stoner ◽  
David A. Felton

2019 ◽  
Vol 13 (3) ◽  
pp. 5242-5258
Author(s):  
R. Ravivarman ◽  
K. Palaniradja ◽  
R. Prabhu Sekar

As lined, higher transmission ratio drives system will have uneven stresses in the root region of the pinion and wheel. To enrich this agility of uneven stresses in normal-contact ratio (NCR) gearing system, an enhanced system is desirable to be industrialized. To attain this objective, it is proposed to put on the idea of modifying the correction factor in such a manner that the bending strength of the gearing system is improved. In this work, the correction factor is modified in such a way that the stress in the root region is equalized between the pinion and wheel. This equalization of stresses is carried out by providing a correction factor in three circumstances: in pinion; wheel and both the pinion and the wheel. Henceforth performances of this S+, S0 and S- drives are evaluated in finite element analysis (FEA) and compared for balanced root stresses in parallel shaft spur gearing systems. It is seen that the outcomes gained from the modified drive have enhanced performance than the standard drive.


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