Characterization of magnetic particle alignment in photosensitive polymer resin: A preliminary study for additive manufacturing processes

2018 ◽  
Vol 22 ◽  
pp. 528-536 ◽  
Author(s):  
Balakrishnan Nagarajan ◽  
Alejandro Federico Eufracio Aguilera ◽  
Michael Wiechmann ◽  
Ahmed Jawad Qureshi ◽  
Pierre Mertiny
Author(s):  
Ryan L. Harne ◽  
Zhangxian Deng ◽  
Marcelo J. Dapino

Whether serving as mounts, isolators, or dampers, elastomer-based supports are common solutions to inhibit the transmission of waves and vibrations through engineered systems and therefore help to alleviate concerns of radiated noise from structural surfaces. The static and dynamic properties of elastomers govern the operational conditions over which the elastomers and host structures provide effective performance. Passive-adaptive tuning of properties can therefore broaden the useful working range of the material, making the system more robust to varying excitations and loads. While elastomer-based metamaterials are shown to adapt properties by many orders of magnitude according to the collapse of internal void architectures, researchers have not elucidated means to control these instability mechanisms such that they may be leveraged for on-demand tuning of static and dynamic properties. In addition, while magnetorheological elastomers (MREs) exhibit valuable performance-tuning control due to their intrinsic magnetic-elastic coupling, particularly with anisotropic magnetic particle alignment, the extent of their properties adaptation is not substantial when compared to metamaterials. Past studies have not identified means to apply anisotropic MREs in engineered metamaterials to activate the collapse mechanisms for tuning purposes. To address this limited understanding and effect significant performance adaptation in elastomer supports for structural vibration and noise control applications, this research explores a new concept for magnetoelastic metamaterials (MM) that leverage strategic magnetic particle alignment for unprecedented tunability of performance and functionality using non-contact actuation. MM specimens are fabricated using interrelated internal void topologies, with and without anisotropic MRE materials. Experimental characterization of stiffness, hysteretic loss, and dynamic force transmissibility assess the impact of the design variables upon performance metrics. For example, it is discovered that the mechanical properties may undergo significant adaptation, including two orders of magnitude change in mechanical power transmitted through an MM, according to the introduction of a 3 T free space external magnetic field. In addition, the variable collapse of the internal architectures is seen to tune static stiffness from finite to nearly vanishing values, while the dynamic stiffness shows as much as 50% change due to the collapsing architecture topology. Thus, strategically harnessing the internal architecture alongside magnetoelastic coupling is found to introduce a versatile means to tune the properties of the MM to achieve desired system performance across a broad range of working conditions. These results verify the research hypothesis and indicate that, when effectively leveraged, magnetoelastic metamaterials introduce remarkably versatile performance for engineering applications of vibration and noise control.


2020 ◽  
Vol 4 (1) ◽  
pp. 4 ◽  
Author(s):  
Balakrishnan Nagarajan ◽  
Milad Kamkar ◽  
Martin A.W. Schoen ◽  
Uttandaraman Sundararaj ◽  
Simon Trudel ◽  
...  

Polymer bonded permanent magnets find significant applications in a multitude of electrical and electronic devices. In this study, magnetic particle-loaded epoxy resin formulations were developed for in-situ polymerization and material jetting based additive manufacturing processes. Fundamental material and process issues like particle settling at room temperature and elevated temperature curing, rheology control and geometric stability of the magnetic polymer during the thermal curing process are addressed. Control of particle settling, modifications in rheological behavior and geometric stability were accomplished using an additive that enabled the modification of the formulation behavior at different process conditions. The magnetic particle size and additive loading were found to influence the rheological properties significantly. The synergistic effect of the additive enabled the developing of composites with engineered magnetic filler loading. Morphological characterization using scanning electron microscopy revealed a homogenous particle distribution in composites. It was observed that the influence of temperature was profound on the coercive field and remanent magnetization of the magnetic composites. The characterization of magnetic polymers and composites using rheometry, scanning electron microscopy, X-ray diffraction and superconducting quantum interference device (SQUID) magnetometry analysis enabled the correlating of the behavior observed in different stages of the manufacturing processes. Furthermore, this fundamental research facilitates a pathway to construct robust materials and processes to develop magnetic composites with engineered properties.


Author(s):  
Mukund Joshi ◽  
Nagaraja Shetty ◽  
S. Divakara Shetty ◽  
N. L. S. Bharath ◽  
Chanakya Varma Surapaneni

2021 ◽  
Vol 33 (2) ◽  
Author(s):  
B. Reitz ◽  
C. Lotz ◽  
N. Gerdes ◽  
S. Linke ◽  
E. Olsen ◽  
...  

AbstractMankind is setting to colonize space, for which the manufacturing of habitats, tools, spare parts and other infrastructure is required. Commercial manufacturing processes are already well engineered under standard conditions on Earth, which means under Earth’s gravity and atmosphere. Based on the literature review, additive manufacturing under lunar and other space gravitational conditions have only been researched to a very limited extent. Especially, additive manufacturing offers many advantages, as it can produce complex structures while saving resources. The materials used do not have to be taken along on the mission, they can even be mined and processed on-site. The Einstein-Elevator offers a unique test environment for experiments under different gravitational conditions. Laser experiments on selectively melting regolith simulant are successfully conducted under lunar gravity and microgravity. The created samples are characterized in terms of their geometry, mass and porosity. These experiments are the first additive manufacturing tests under lunar gravity worldwide.


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