AbstractSmCo5 and SmCo5−xCux magnetic particles were produced by co-precipitation followed by reduction diffusion. HRTEM confirmed the Cu substitution in the SmCo5 lattice. Non-magnetic Cu was substituted at “2c” site in the SmCo5 crystal lattice and effectively stopped the coupling in its surroundings. This decoupling effect decreased magnetic moment from SmCo5 (12.86 μB) to SmCo4Cu (10.58 μB) and SmCo3Cu2 (7.79 μB) and enhanced anisotropy energy from SmCo5 (10.87 Mega erg/cm3) to SmCo4Cu (14.05 Mega erg/cm3) and SmCo3Cu2 (14.78 Mega erg/cm3). Enhancement of the anisotropy energy increased the coercivity as its values for SmCo5, SmCo4Cu and SmCo3Cu2 were recorded as 4.5, 5.97 and 6.99 kOe respectively. Being six times cheaper as compared to Co, substituted Cu reduced the price of SmCo3Cu2 up to 2%. Extra 15% Co was added which not only enhanced the Mr value but also reduced the 5% of the total cost because of additional weight added to the SmCo3Cu2. Method reported in this work is most energy efficient method on the synthesis of Sm–Co–Cu ternary alloys until now.
Enhancement of anisotropy energy of SmCo5 by ceasing the coupling at 2c sites in the crystal lattice with Cu substitution
