Deep hole drilling using tools with small diameters—Process analysis and process design

CIRP Annals ◽  
2012 ◽  
Vol 61 (1) ◽  
pp. 111-114 ◽  
Author(s):  
Andreas Zabel ◽  
Markus Heilmann
Keyword(s):  
Process Design ◽  
Process Analysis ◽  
Hole Drilling ◽  
Deep Hole ◽  
Deep Hole Drilling

Deep Hole Drilling Technique (DHD)

2019 ◽  
Vol 88 (6) ◽  
pp. 485-488
Author(s):  
Shinji KAWAI ◽  
Takuya NAGAI ◽  
Shigetaka OKANO
Keyword(s):  
Hole Drilling ◽  
Deep Hole ◽  
Deep Hole Drilling ◽  
Drilling Technique

scholarly journals Temperature monitoring in the subsurface during single lip deep hole drilling

2020 ◽  
Vol 87 (12) ◽  
pp. 757-767
Author(s):  
Robert Wegert ◽  
Vinzenz Guski ◽  
Hans-Christian Möhring ◽  
Siegfried Schmauder
Keyword(s):  
Cutting Parameters ◽  
Drill Hole ◽  
Machining Process ◽  
Hole Drilling ◽  
Drilling Process ◽  
Deep Hole ◽  
Machining Processes ◽  
Deep Hole Drilling ◽  
Feed Force ◽  
Cutting Zone

AbstractThe surface quality and the subsurface properties such as hardness, residual stresses and grain size of a drill hole are dependent on the cutting parameters of the single lip deep hole drilling process and therefore on the thermomechanical as-is state in the cutting zone and in the contact zone between the guide pads and the drill hole surface. In this contribution, the main objectives are the in-process measurement of the thermal as-is state in the subsurface of a drilling hole by means of thermocouples as well as the feed force and drilling torque evaluation. FE simulation results to verify the investigations and to predict the thermomechanical conditions in the cutting zone are presented as well. The work is part of an interdisciplinary research project in the framework of the priority program “Surface Conditioning in Machining Processes” (SPP 2086) of the German Research Foundation (DFG).This contribution provides an overview of the effects of cutting parameters, cooling lubrication and including wear on the thermal conditions in the subsurface and mechanical loads during this machining process. At first, a test set up for the in-process temperature measurement will be presented with the execution as well as the analysis of the resulting temperature, feed force and drilling torque during drilling a 42CrMo4 steel. Furthermore, the results of process simulations and the validation of this applied FE approach with measured quantities are presented.

Optimization of roundness error in deep hole drilling using moth-flame optimization

2021 ◽  
Author(s):  
Anis Farhan Kamaruzaman ◽  
Azlan Mohd Zain ◽  
Noordin Mohd Yusof ◽  
Farhad Nadjarian ◽  
Rozita Abdul Jalil
Keyword(s):  
Hole Drilling ◽  
Deep Hole ◽  
Roundness Error ◽  
Deep Hole Drilling

scholarly journals Cutting-fluid flow with chip evacuation during deep-hole drilling with twist drills

2021 ◽  
Author(s):  
Andreas Baumann ◽  
Ekrem Oezkaya ◽  
Dirk Schnabel ◽  
Dirk Biermann ◽  
Peter Eberhard
Keyword(s):  
Fluid Flow ◽  
Cutting Fluid ◽  
Hole Drilling ◽  
Deep Hole ◽  
Deep Hole Drilling ◽  
Twist Drills

Hole Accuracy during Deep Hole Drilling for Hydraulic Cylinder Application

2014 ◽  
Vol 984-985 ◽  
pp. 67-72 ◽  
Author(s):  
R. Clifford Benjamin Raj ◽  
B. Anand Ronald ◽  
A. Velayudham ◽  
Prasmit Kumar Nayak
Keyword(s):  
Feed Rate ◽  
Drill Hole ◽  
Hydraulic Cylinder ◽  
High Accuracy ◽  
Diameter Ratio ◽  
Hole Drilling ◽  
Deep Hole ◽  
Deep Hole Drilling ◽  
Very High ◽  
Continuous Chip

Deep-hole drilling is a process in which the hole length will be very high when compared to diameter of the drill hole (i.e. length to diameter ratio will be greater than 5). Drilling a deep hole with very high accuracy is difficult process. The current project is about the production of deep hole with the aim to produce a chip which is not a continuous chip and also not a powdery chip. These conditions can be attained by varying the spindle speed and the tool feed rate.

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