Experimental investigations of threads surface integrity manufactured by cutting insert and with internal thread rolling head

Inconel 718 is a nickel-based super alloy well suited for high-temperature applications encountered in space shuttles, aircraft black box and turbocharger due to their inherent properties. Taking into account of extreme working conditions, efficiency in the process of machining without affecting the nature of the surface integrity with utmost care assumes a lot of importance. In this current study, an attempt has been made to investigate the influence of cutting speed and feed rate on various machining aspects like cutting forces, chip morphology, surface roughness and tool wear during the orthogonal turning of Inconel 718. Also, the work has been focused on feed forces and thrust forces to understand the proper material deformation behaviour and surface integrity.

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Experimental investigations on surface integrity and chip morphology in hard tuning of AISI D3 steel under sustainable nanofluid-based minimum quantity lubrication

Journal of the Brazilian Society of Mechanical Sciences and Engineering ◽

10.1007/s40430-020-02594-x ◽

2020 ◽

Vol 42 (10) ◽

Author(s):

Lalatendu Dash ◽

Smita Padhan ◽

Sudhansu Ranjan Das

Keyword(s):

Surface Integrity ◽

Minimum Quantity Lubrication ◽

Chip Morphology ◽

Experimental Investigations ◽

Minimum Quantity ◽

Aisi D3 Steel

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Experimental investigations on depth of penetration and surface integrity in AZ91/Al2O3 nano-composites cut by abrasive water jet

The International Journal of Advanced Manufacturing Technology ◽

10.1007/s00170-020-05069-4 ◽

2020 ◽

Vol 107 (1-2) ◽

pp. 747-762 ◽

Cited By ~ 1

Author(s):

C. A. Niranjan ◽

S. Srinivas ◽

M. Ramachandra

Keyword(s):

Surface Integrity ◽

Water Jet ◽

Experimental Investigations ◽

Nano Composites ◽

Abrasive Water Jet ◽

Depth Of Penetration

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Experimental investigations and statistical modeling of surface roughness during ultrasonic-assisted turning with self-lubricating cutting inserts

Proceedings of the Institution of Mechanical Engineers Part E Journal of Process Mechanical Engineering ◽

10.1177/0954408917738127 ◽

2017 ◽

Vol 232 (6) ◽

pp. 709-722 ◽

Cited By ~ 8

Author(s):

Varun Sharma ◽

Pulak M Pandey

Keyword(s):

Surface Roughness ◽

Material Removal ◽

Cutting Speed ◽

Experimental Investigations ◽

Depth Of Cut ◽

Ultrasonic Power ◽

Ultrasonic Assisted ◽

Cutting Insert ◽

Cutting Inserts ◽

Vibration Parameters

The present paper describes the effect of cutting and vibration parameters on the surface roughness of specimen machined by ultrasonic-assisted turning with self-lubricating cutting inserts. The selected process has been based on comparative analysis between conventional turning and ultrasonic-assisted turning using plane and textured cutting inserts. An improvement of the order of 35.89% is observed during ultrasonic-assisted turning with textured cutting insert as compared to conventional turning with plane tool. The latter part of the paper uses response surface methodology for performing the experimentation during ultrasonic-assisted turning with textured cutting insert. The experimental data have been analyzed using analysis of variance to highlight significant contributions of depth of cut, feed rate, cutting speed, and percentage intensity of ultrasonic power on surface roughness. The significant interactions among process parameters have also been analyzed to explain the possible alteration in the mechanism of material removal during ultrasonic-assisted turning using self-lubricating inserts. The best surface finish of the order of 0.431 µm has been found under optimal cutting and vibration parameters as evaluated by optimization of the developed statistical model using genetic algorithm.

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