scholarly journals Development of big data lean optimisation using different control mode for Gas Turbine engine health monitoring

2021 ◽  
Vol 7 ◽  
pp. 4872-4881
Author(s):  
Gali Musa ◽  
Mosab Alrashed ◽  
Nura Muaz Muhammad
2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan

AbstractTemperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan

Abstract Temperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.


Author(s):  
J. E. Bayati ◽  
R. M. Frazzini

The basic operating principles of an electronic digital computer gas turbine engine control system are presented. Closed loop turbine discharge temperature and speed controls have been implemented; their feasibility was demonstrated through hybrid digital/analog simulation and actual tests of a GE J85 turbojet engine through the start mode to maximum afterburner. Control mode description and results of the analysis and experimental runs are given in this paper.


Author(s):  
Michael J. Roemer ◽  
Gregory J. Kacprzynski

Real-time, integrated health monitoring of gas turbine engines that can detect, classify, and predict developing engine faults is critical to reducing operating and maintenance costs while optimizing the life of critical engine components. Statistical-based anomaly detection algorithms, fault pattern recognition techniques and advanced probabilistic models for diagnosing structural, performance and vibration related faults and degradation can now be developed for real-time monitoring environments. Integration and implementation of these advanced technologies presents a great opportunity to significantly enhance current engine health monitoring capabilities and risk management practices. This paper describes some novel diagnostic and prognostic technologies for dedicated, real-time sensor analysis, performance anomaly detection and diagnosis, vibration fault detection, and component prognostics. The technologies have been developed for gas turbine engine health monitoring and prediction applications which includes an array of intelligent algorithms for assessing the total ‘health’ of an engine, both mechanically and thermodynamically. This includes the ability to account for uncertainties from engine transient conditions, random measurement fluctuations and modeling errors associated with model-based diagnostic and prognostic procedures. The implementation of probabilistic methods in the diagnostic and prognostic methodology is critical to accommodating for these types of uncertainties.


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