Maleated lignin coreaction with phenol-formaldehyde resins for improved wood adhesives performance

Author(s):  
Hamed Younesi-Kordkheili
Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4196
Author(s):  
Sofia Gonçalves ◽  
João Ferra ◽  
Nádia Paiva ◽  
Jorge Martins ◽  
Luísa H. Carvalho ◽  
...  

Lignin is a widely abundant renewable source of phenolic compounds. Despite the growing interest on using it as a substitute for its petroleum-based counterparts, only 1 to 2% of the global lignin production is used for obtaining value-added products. Lignosulphonates (LS), derived from the sulphite pulping process, account for 90% of the total market of commercial lignin. The most successful industrial attempts to use lignin for wood adhesives are based on using this polymer as a partial substitute in phenol-formaldehyde or urea-formaldehyde resins. Alternatively, formaldehyde-free adhesives with lignin and lignosulphonates have also been developed with promising results. However, the low number of reactive sites available in lignin’s aromatic ring and high polydispersity have hindered its application in resin synthesis. Currently, finding suitable crosslinkers for LS and decreasing the long pressing time associated with lignin adhesives remains a challenge. Thus, several methods have been proposed to improve the reactivity of lignin molecules. In this paper, techniques to extract, characterize, as well as improve the reactivity of LS are addressed. The most recent advances in the application of LS in wood adhesives, with and without combination with formaldehyde, are also reviewed.


2010 ◽  
Vol 24 (8-10) ◽  
pp. 1567-1576 ◽  
Author(s):  
H. Lei ◽  
G. Du ◽  
A. Pizzi ◽  
A. Celzard ◽  
Q. Fang

2021 ◽  
Vol 9 (2) ◽  
pp. 189-268
Author(s):  
Manfred Dunky

Various naturally-based chemicals can be used directly as wood adhesives or are precursors for the synthesis of adhesive resins. Liquefaction and pyrolysis of wood yield various smaller chemicals derived from the different wood components, which then are used in the preparation of adhesives by replacing mainly phenol as raw material. The possible replacement of formaldehyde in aminoplastic and phenolic resins would solve the question of the subsequent formaldehyde emission.<br/> The multiple unsaturations of the triglycerides in vegetable oils enable polymerization for the direct synthesis of thermosets, as well as bases for polyfunctionalization and crosslinking.<br/> Natural polymers, such as poly(lactic acid)s (PLAs), natural rubber, or poly(hyhydroxyalkanoate)s (PHAs) are thermoplastics and can be used for various special applications in wood bonding, in case they can also be crosslinked. For other thermoplastic wood adhesives, such as PUR or PA, chemicals based on natural resources can at least replace a part or even all synthetic raw materials (monomers); these monomers derive from targeted decomposition of the wood material in biorefineries.<br/> Cellulose nanofibrils (CNFs) can be used as as sole adhesives or as components of adhesives. Hydrogen bonding has a key function in binder applications related to adhesion between cellulose nanoparticles and other materials. CNFs are able to establish strong bonding between wood particles/fibres through flexible and strong films by a simple drying process.<br/> Cashew nut shell liquid (CNSL) is a by-product of the cashew nut processing with cardanol (CD) as main component. CD-formaldehyde resins show improved flexibility compared to phenol-formaldehyde (PF) resins; CD can replace up to 40% of the phenol.


Holzforschung ◽  
1998 ◽  
Vol 52 (6) ◽  
pp. 651-653 ◽  
Author(s):  
M. Takatani ◽  
S. Fukumoto ◽  
S. Fujita ◽  
T. Yamazaki ◽  
R. Hamada ◽  
...  

e-Polymers ◽  
2022 ◽  
Vol 22 (1) ◽  
pp. 99-107
Author(s):  
Chen Ding ◽  
Ning Li ◽  
Zhikang Chen ◽  
Yufei Zhang

Abstract In this study, kraft lignin and epichlorohydrin (ECH) were used to prepare no-formaldehyde wood adhesives. The lignin was first treated by ball milling, then reacted with glyoxal to produce glyoxalated lignin under alkaline conditions, and then blended with ECH to prepare lignin-based formaldehyde-free adhesive. The influence of the content of ECH on the physicochemical properties of the adhesives was explored, and the possible synthesis mechanism of the ECH-modified glyoxalated lignin adhesives (glyoxalated kraft lignin-epoxy [GKLE]) was investigated. The results show that ECH was beneficial to improving the plywood shear strength and water resistance; the plywood prepared with GKLE-50 adhesive displays comparable water resistance as phenol–formaldehyde resins and its wet shear strength (type I) was 1.05 MPa, exceeding the Chinese National Standards GB/T 9846-2015. Scanning electron microscopy analysis showed that the increase of ECH content promoted the adhesive to penetrate the wood to form glue nails, improving the wet shear strength of the plywood. Chemical analysis indicated that glyoxalation was used to introduce hydroxyethyl groups into the ortho positions of the aromatic rings of lignin, and then the ring-opening reaction between glyoxalated lignin and ECH occurred forming ether bonds. Overall, lignin has displayed great potential in replacing formaldehyde-based adhesives for industrial applications.


1989 ◽  
Vol 26 (6) ◽  
pp. 825-841 ◽  
Author(s):  
R. Smit ◽  
A. Pizzi ◽  
C. J. H. Schutte ◽  
S. O. Paul

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