Carbon-Carbon Composite Materials Based on Low Modulus Fabrics

Scientific research and the search for new technologies to increase the level of mechanical and high-temperature properties are ongoing. The article discusses the technology of using carbon materials, pyrolysis and impregnation with phenol-formaldehyde resins. It is shown that the proposed technology makes it possible to achieve a sufficient level of mechanical properties when using low-modulus carbon fabrics after pyrolytic treatment as a prepreg at a temperature treatment no higher than 900 K. Pillowcase and resole phenol-formaldehyde resins were used to impregnate the prepreg. The proposed technology also allows the introduction of alloying additives into the system to improve the properties. An example of the introduction of nitrogen into a composite by adding urotropine to a phenol-formaldehyde resin, which was used to impregnate the composite, is considered.

Processing of polymer wood composite material from pine cone and the binder of phenol formaldehyde/PVAc/molasses and improvement of its properties

This paper deals with the processing of polymer wood composite material from pine cone and the binder of phenol formaldehyde/PVAc/molasses and improvement of its properties. The production of pine cone based polymer binding and molasses added composite material, and the development of the non-flammability, insect attack and water resistance properties of this material has been studied in the research. To this end, pine cone, polyvinyl acetate (PVAc), phenol-formaldehyde, molasses, hemp fiber and waste colemanite have been used in the production of composite materials. It is aimed to produce a cheaper composite material less harmful to human health using plant based waste materials. According to the results of the flexural strength test conducted in the laboratory, the most suitable composite material producing parameters were detected as 0.25 filler/binder (f/b) ratio, 35% molasses ratio, 100°C molding pressure temperature, 49 kg/cm2 molding pressure, 240 µm mean particle size, 20 minutes for molding pressure time, 20% PF ratio and 0.5% hemp fiber ratio. It was determined that molasses could be used at a ratio of 35% for producing composite materials and, PF resin and hemp fiber samples provide the necessary water resistance. It was observed that the colemanite waste used in the mixture adds the nonflammability property to the composite material and decreases flexural strength and screw withdrawal strength.

Fourier transform infra-red spectroscopy to determine formaldehyde to phenol ratio of phenol formaldehyde resole

A model has been proposed to determine the formaldehyde (F) to phenol (P) ratio [F/P] of resole with the help of Fourier transform infra-red spectroscopy. The study is based on the comparison of IR absorbance of the dominant peaks corresponding to the formaldehyde and phenol contents in the resin. This study can be of much use in adhesive coating industries to employ the F/P ratio as a quality tool as well as for competition resin benchmarking. It can also be utilized for understanding the kinetics of the reactions between phenol and formaldehyde. Detailed qualitative analyses of various resoles with different formulations have been discussed in this paper, which can be of potential help for the standard analysis of the commercial resins. The validation of results confirms that the most fitting model offers an error less than 7%. Interestingly, this model can also be applied with blends of different Phenol formaldehyde resoles.

Process optimization and removal of phenol formaldehyde resin coating using mechanical erosion process

Consumption of coated abrasive discs in various automobile and pipe fitting application is increasing, due to its good surface finish. Coated abrasive disc consists of single layer of abrasive grain bonded to a fibre backing. The major portion of the disc is comprised of fibre backing. But the sustainability of the fibre backing is low and is dumped as waste after usage. The present work deals with the removal of resin coating and recovery of fibre backing from the spent coated abrasive discs using physical separation process such as sand blasting technique. Initially, the recovery experiment was carried out based on L16 orthogonal array. The factors and levels chosen for the experiments were erodent pressure (0.2, 0.4, 0.6 and 0.8 MPa), erodent size (36, 60, 80 and 120 grit), disc orientation (30, 45, 60 and 75°) and number of times flexing (5, 10, 15 and 20). The experimental result shows that erodent size and erodent pressure have a major impact on recovery of the fibre backing. The surface structure of the recovered backing was analysed using scanning electron microscopy and optical microscopy. The recovered backing was very much useful for the coated abrasive industry as the flexible backing and support material for abrasive grain coating.

Preparation of highly water-resistant wood adhesives using ECH as a crosslinking agent

In this study, kraft lignin and epichlorohydrin (ECH) were used to prepare no-formaldehyde wood adhesives. The lignin was first treated by ball milling, then reacted with glyoxal to produce glyoxalated lignin under alkaline conditions, and then blended with ECH to prepare lignin-based formaldehyde-free adhesive. The influence of the content of ECH on the physicochemical properties of the adhesives was explored, and the possible synthesis mechanism of the ECH-modified glyoxalated lignin adhesives (glyoxalated kraft lignin-epoxy [GKLE]) was investigated. The results show that ECH was beneficial to improving the plywood shear strength and water resistance; the plywood prepared with GKLE-50 adhesive displays comparable water resistance as phenol–formaldehyde resins and its wet shear strength (type I) was 1.05 MPa, exceeding the Chinese National Standards GB/T 9846-2015. Scanning electron microscopy analysis showed that the increase of ECH content promoted the adhesive to penetrate the wood to form glue nails, improving the wet shear strength of the plywood. Chemical analysis indicated that glyoxalation was used to introduce hydroxyethyl groups into the ortho positions of the aromatic rings of lignin, and then the ring-opening reaction between glyoxalated lignin and ECH occurred forming ether bonds. Overall, lignin has displayed great potential in replacing formaldehyde-based adhesives for industrial applications.

Metal storage capacity evaluation of humic and himatomelanic acids hydroxymethyl derivatives obtained from brown coal

Humic substances represent the most extensive and reactive class of natural compounds. A more nature-saving way is to obtain humus substances from solid combustible minerals and waste from their processing. The ability of these compounds to form stable complexes with heavy metals, which increases with their directed chemical modification, has been experimentally confirmed. The effectiveness of the phenol-formaldehyde condensation method for the modification of initial humus substances has been confirmed. The interaction of humic and himatomelanic acids with formaldehyde leads to an increase in sorption activity in comparison with the initial humic acids with respect to heavy metals. This aspect has been studied and confirmed in model experiments with copper ions. Key words: humic substances, brown coal, humic and himatomelanic acids, directed chemical modification, hydroxymethyl (methyl) derivatives, heavy metals, copper ions, complex formation.