Enzymatic Conversion of Lignosulfonate into Wood Adhesives: A Next Step towards Fully Biobased Composite Materials

This study investigates the effect of the enzymatic polymerization of lignosulfonate for the formulation of a lignosulfonate-based adhesive. For this, beech lamellas were glued together and tested according to the EN 302-1 standard. The results showed that the laccase-polymerized lignosulfonate-based wood adhesives (LS-p) had similar mechanical properties as a standard carpenter’s glue (PVAc-based D3 class white glue), as no significant difference in tensile shear strength between these two adhesive types was found. However, carpenter’s glue showed almost 100% wood failure, while with the lignosulfonate-based wood glue, the samples failed, mainly in the glueline. Pre-polymerization of LS-p is the most critical factor to achieve the required viscosity, which is also connected to the wetting properties and the resulting tensile shear strength. The longer the pre-polymerization, the higher the viscosity of the LS-p adhesive, with the tensile shear strength reaching a plateau. The presented data show the potential of using enzymatically pre-polymerized lignosulfonate as a well-performing wood adhesive. Further development and optimization of the pre-polymerization process is required, which is also important to push towards upscaling and practical applications.

Preparation of highly water-resistant wood adhesives using ECH as a crosslinking agent

In this study, kraft lignin and epichlorohydrin (ECH) were used to prepare no-formaldehyde wood adhesives. The lignin was first treated by ball milling, then reacted with glyoxal to produce glyoxalated lignin under alkaline conditions, and then blended with ECH to prepare lignin-based formaldehyde-free adhesive. The influence of the content of ECH on the physicochemical properties of the adhesives was explored, and the possible synthesis mechanism of the ECH-modified glyoxalated lignin adhesives (glyoxalated kraft lignin-epoxy [GKLE]) was investigated. The results show that ECH was beneficial to improving the plywood shear strength and water resistance; the plywood prepared with GKLE-50 adhesive displays comparable water resistance as phenol–formaldehyde resins and its wet shear strength (type I) was 1.05 MPa, exceeding the Chinese National Standards GB/T 9846-2015. Scanning electron microscopy analysis showed that the increase of ECH content promoted the adhesive to penetrate the wood to form glue nails, improving the wet shear strength of the plywood. Chemical analysis indicated that glyoxalation was used to introduce hydroxyethyl groups into the ortho positions of the aromatic rings of lignin, and then the ring-opening reaction between glyoxalated lignin and ECH occurred forming ether bonds. Overall, lignin has displayed great potential in replacing formaldehyde-based adhesives for industrial applications.

Research Progress of Wood-Based Panels Made of Thermoplastics as Wood Adhesives

When thermoplastic resins such as polyethylene (PE) and polypropylene (PP) are selected as wood adhesives to bond wood particles (fibers, chips, veneers) by using the hot-pressing technique, the formaldehyde emission issue that has long existed in the wood-based panel industry can be effectively solved. In this study, in general, thermoplastic-bonded wood-based panels presented relatively higher mechanical properties and better water resistance and machinability than the conventional urea–formaldehyde resin-bonded wood-based panels. However, the bonding structure of the wood and thermoplastic materials was unstable at high temperatures. Compared with the wood–plastic composites manufactured by the extruding or injection molding methods, thermoplastic-bonded wood-based panels have the advantages of larger size, a wider raw material range and higher production efficiency. The processing technology, bonding mechanism and the performance of thermoplastic-bonded wood-based panels are comprehensively summarized and reviewed in this paper. Meanwhile, the existing problems of this new kind of panel and their future development trends are also highlighted, which can provide the wood industry with foundations and guidelines for using thermoplastics as environmentally friendly adhesives and effectively solving indoor pollution problems.

Furanic Rigid Foams, Furanic-Based Bioplastics and Furanic-Derived Wood Adhesives and Bioadhesives

In this chapter, we discuss pure furanic foams and tannin-furanic foams as fire-resistant, environmentally friendly, rigid biofoams. We also examine furanic wood adhesives in which a major furan portion is coupled with either synthetics or bioadhesives. In the case of furanic wood bioadhesives, the formulations developed were 90–100% biosourced. Equally, furanic rigid plastics of considerable mechanical resistance have also been developed and applied to angle-grinder discs and automotive brakes with very encouraging results.

Recent Advances on the Development of Protein-Based Adhesives for Wood Composite Materials—A Review

The industrial market depends intensely on wood-based composites for buildings, furniture, and construction, involving significant developments in wood glues since 80% of wood-based products use adhesives. Although biobased glues have been used for many years, notably proteins, they were replaced by synthetic ones at the beginning of the 20th century, mainly due to their better moisture resistance. Currently, most wood adhesives are based on petroleum-derived products, especially formaldehyde resins commonly used in the particleboard industry due to their high adhesive performance. However, formaldehyde has been subjected to strong regulation, and projections aim for further restrictions within wood-based panels from the European market, due to its harmful emissions. From this perspective, concerns about environmental footprint and the toxicity of these formulations have prompted researchers to re-investigate the utilization of biobased materials to formulate safer alternatives. In this regard, proteins have sparked a new and growing interest in the potential development of industrial adhesives for wood due to their advantages, such as lower toxicity, renewable sourcing, and reduced environmental footprint. This work presents the recent developments in the use of proteins to formulate new wood adhesives. Herein, it includes the historical development of wood adhesives, adhesion mechanism, and the current hotspots and recent progress of potential proteinaceous feedstock resources for adhesive preparation.

Lignosulphonates as an Alternative to Non-Renewable Binders in Wood-Based Materials

Lignin is a widely abundant renewable source of phenolic compounds. Despite the growing interest on using it as a substitute for its petroleum-based counterparts, only 1 to 2% of the global lignin production is used for obtaining value-added products. Lignosulphonates (LS), derived from the sulphite pulping process, account for 90% of the total market of commercial lignin. The most successful industrial attempts to use lignin for wood adhesives are based on using this polymer as a partial substitute in phenol-formaldehyde or urea-formaldehyde resins. Alternatively, formaldehyde-free adhesives with lignin and lignosulphonates have also been developed with promising results. However, the low number of reactive sites available in lignin’s aromatic ring and high polydispersity have hindered its application in resin synthesis. Currently, finding suitable crosslinkers for LS and decreasing the long pressing time associated with lignin adhesives remains a challenge. Thus, several methods have been proposed to improve the reactivity of lignin molecules. In this paper, techniques to extract, characterize, as well as improve the reactivity of LS are addressed. The most recent advances in the application of LS in wood adhesives, with and without combination with formaldehyde, are also reviewed.