Large eddy simulation of compound angle effects on cooling effectiveness and flow structure of fan-shaped holes

Author(s):  
Ali Zamiri ◽  
Jin Taek Chung
Author(s):  
Weihong Li ◽  
Wei Shi ◽  
Xueying Li ◽  
Jing Ren ◽  
Hongde Jiang

The effect of hole length to diameter ratio on flat plate film cooling effectiveness and flow structures of axial and compound angle hole is investigated by large eddy simulation (LES). Film cooling simulations are performed for three blowing ratios (M) ranging from 0.4 to 1.2, three hole length-to-diameter ratios (L/D) from 0.5 to 5 and two compound angle (β: 0°, 45°). The prediction accuracy is validated by the reported hydrodynamic data and present film effectiveness data measured by pressure sensitive paint (PSP). Results indicate that discrete hole with L = 0.5 show highest film cooling effectiveness regardless of compound angle. Round hole generally shows an increasing trend as L increases from 2 to 5, while compound angle hole shows a complex trend concerning with blowing ratios and length to diameter ratios. This is associated with the fact that length-to-diameter ratio influences the in-tube flow behavior, formation of Kelvin-Helmholtz (K-H) structures, and development of single asymmetric main vortex (SAMV). Scalar field transportation features are investigated to clarify how different vortex structures affect the temperature distribution and the film cooling effectiveness. It is also demonstrated that the counter rotating vortex pair (CRVP) which is observed in the time-averaged flow field of axial hole is originated in different vortex structures with varying blowing ratios and length to diameter ratios.


Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 198
Author(s):  
Seung Il Baek ◽  
Joon Ahn

A large eddy simulation (LES) was performed for film cooling in the gas turbine blade involving spanwise injection angles (orientation angles). For a streamwise coolant injection angle (inclination angle) of 35°, the effects of the orientation angle were compared considering a simple angle of 0° and 30°. Two ratios of the coolant to main flow mass flux (blowing ratio) of 0.5 and 1.0 were considered and the experimental conditions of Jung and Lee (2000) were adopted for the geometry and flow conditions. Moreover, a Reynolds averaged Navier–Stokes simulation (RANS) was performed to understand the characteristics of the turbulence models compared to those in the LES and experiments. In the RANS, three turbulence models were compared, namely, the realizable k-ε, k-ω shear stress transport, and Reynolds stress models. The temperature field and flow fields predicted through the RANS were similar to those obtained through the experiment and LES. Nevertheless, at a simple angle, the point at which the counter-rotating vortex pair (CRVP) collided on the wall and rose was different from that in the experiment and LES. Under the compound angle, the point at which the CRVP changed to a single vortex was different from that in the LES. The adiabatic film cooling effectiveness could not be accurately determined through the RANS but was well reflected by the LES, even under the compound angle. The reattachment of the injectant at a blowing ratio of 1.0 was better predicted by the RANS at the compound angle than at the simple angle. The temperature fluctuation was predicted to decrease slightly when the injectant was supplied at a compound angle.


Author(s):  
Kevin Tracy ◽  
Stephen P. Lynch

Abstract Shaped film cooling holes are used extensively for film cooling in gas turbines due to their superior performance in keeping coolant attached to the surface, relative to cylindrical holes. However, fewer studies have examined the impact of the orientation of the shaped hole axis relative to the main flow direction, known as a compound angle. A compound angle can occur intentionally due to manufacturing, or unintentionally due to changes in the main flow direction at off-design conditions. In either case, the compound angle causes the film cooling jet to roll up into a strong streamwise vortex that changes the lateral distribution of coolant, relative to the pair of vortices that develop from an axially oriented film cooling hole. In this study, Large Eddy Simulation (LES) using the Wall-Adapting Local Eddy Viscosity (WALE) model was performed on the publicly available 7-7-7 shaped film cooling hole, at two orientations (0°, 30°) and two blowing ratios (M = 1, 3). Laterally-averaged film effectiveness was largely unchanged by a compound angle at a blowing ratio of 1, but improved at a blowing ratio of 3. For both blowing ratios, the lateral distribution of film was more uniform with the addition of a 30° compound angle. Both wall normal and lateral turbulent convective heat transfer was increased by the addition of a compound angle at both blowing ratios.


Author(s):  
Mael Harnieh ◽  
Nicolas Odier ◽  
Jérôme Dombard ◽  
Florent Duchaine ◽  
Laurent Gicquel

Abstract The use of numerical simulations to design and optimize turbine vane cooling requires precise prediction of the fluid mechanics and film cooling effectiveness. This results in the need to numerically identify and assess the various origins of the losses taking place in such systems and if possible in engine representative conditions. Large-Eddy Simulation (LES) has shown recently its ability to predict turbomachinery flows in well mastered academic cases such as compressor or turbine cascades. When it comes to industrial representative configurations, the geometrical complexities, high Reynolds and Mach numbers as well as boundary condition setup lead to an important increase of CPU cost of the simulations. To evaluate the capacity of LES to predict film cooling effectiveness as well as to investigate the loss generation mechanisms in a turbine vane in engine representative conditions, a wall-modeled LES of the FACTOR film-cooled nozzle is performed. After the comparison of integrated values to validate the operating point of the vanes, the mean flow structure is investigated. In the coolant film, a strong turbulent mixing process between coolant and hot flows is observed. As a result, the spatial distribution of time-averaged vane surface temperature is highly heterogeneous. Comparisons with the experiment show that the LES prediction fairly reproduces the spatial distribution of the adiabatic film effectiveness. The loss generation in the configuration is then investigated. To do so, two methodologies, i.e, performing balance of total pressure in the vanes wakes as mainly used in the literature and Second Law Analysis (SLA) are evaluated. Balance of total pressure without the contribution of thermal effects only highlights the losses generated by the wakes and secondary flows. To overcome this limitation, SLA is adopted by investigating loss maps. Thanks to this approach, mixing losses are shown to dominate in the coolant film while aerodynamic losses dominate in the coolant pipe region.


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