Elastic–plastic contact model for rough surfaces based on plastic asperity concept

2005 ◽  
Vol 40 (4) ◽  
pp. 495-506 ◽  
Author(s):  
Jamil Abdo ◽  
Kambiz Farhang
Author(s):  
Guang Zhao ◽  
Sheng-xiang Li ◽  
Zhi-liang Xiong ◽  
Wen-dong Gao ◽  
Qing-kai Han

In a mechanical interface, the contact surface topography has an important influence on the contact stiffness. In the contact processes of asperities, elastic-plastic change can lead to discontinuity and lack of smoothness at a critical contact point. The result is a large difference between the elastic-plastic deformation and the actual asperity deformation. Based on Hertz contact theory, the heights of asperities on a rough surface obey a Gaussian distribution. To take into consideration the continuity of elastic-plastic asperity deformation, we divide the elastic-plastic deformation into three stages: pre-elastic-plastic, mid-elastic-plastic, and post-elastic-plastic deformation. This establishes an elastic-plastic contact model of asperity at a continuous critical point. The contact model of a single asperity fits well with the Kogut–Etsion model and the Zhao–Maietta–Chang model, and the variation trend is consistent. At a lower plastic index, the present model coincides with classical models of contact area and contact load. At a higher plastic index, the simulation results of the present model differ from the Greenwood–Williamson model and the Chang–Etsion–Bogy model but are similar to results from the Kogut–Etsion and Zhao–Maietta–Chang models. This study provides a more accurate microscopic contact model for rough surfaces and a theoretical framework for interface design and analysis.


2005 ◽  
Vol 128 (2) ◽  
pp. 236-244 ◽  
Author(s):  
D. Nélias ◽  
V. Boucly ◽  
M. Brunet

A semi-analytical thermo-elastic-plastic contact model has been recently developed and presented in a companion paper. The main advantage of this approach over the classical finite element method (FEM) is the treatment of transient problems with the use of fine meshing and the possibility of studying the effect of a surface defect on the surface deflection as well as on subsurface stress state. A return-mapping algorithm with an elastic predictor/plastic corrector scheme and a von Mises criterion is now used, which improves the plasticity loop. This improvement in the numerical algorithm increases the computing speed significantly and shows a much better convergence and accuracy. The contact model is validated through a comparison with the FEM results of Kogut and Etsion (2002, J. Appl. Mech., 69, pp. 657–662) which correspond to the axisymmetric contact between an elastic-perfectly plastic sphere and a rigid flat. A model for wear prediction based on the material removal during cyclic loading is then proposed. Results are presented, first, for initially smooth surfaces and, second, for rough surfaces. The effects of surface shear stress and hardening law are underlined.


2018 ◽  
Vol 70 (2) ◽  
pp. 290-300 ◽  
Author(s):  
Rufei Yu ◽  
Wei Chen

Purpose This paper aims to propose a semi-analytical model to investigate the elastic-plastic contact between fractal rough surfaces. Parametric studies have been performed to analyze the dependencies between the contact properties and the scale-independent fractal parameters. Design/methodology/approach A modified two-variable Weierstrass-Mandelbrot function has been used to build the geometrical model of rough surfaces. The computation program was developed using software MATLAB R2015a. The results have been qualitatively validated by the existing theoretical and experimental results in the literature. Findings In most cases, a nonlinear relation between the load and the displacement of the rigid plane is found. Only under the condition of larger loads, an approximate linear relation can be seen for great D and small G values. (D: fractal dimension and G: fractal roughness). Originality/value The contact model of the cylindrical joints (conformal contact) with radial clearance is constructed by using the fractal theory and the Kogut-Etsion elastic-plastic contact model, which includes purely elastic, elastic-plastic and fully plastic contacts. The present method can generate a more reliable calculation result as compared with the Hertz contact model and a higher calculation efficiency as compared with the finite element method for the conformal contact problem.


Author(s):  
Yahav Morag ◽  
Izhak Etsion

The elastic-plastic contact model of fractal rough surfaces offered by Majumdar and Bushan in 1991 (the MB model) is revisited. According to the MB model, the contact mode of a single fractal asperity transfers from plastic to elastic when the load is increased, and the asperity’s contact area grows and becomes larger than a critical area, which is scale independent. This surprising result of the MB model is in contrast with classical contact mechanics where an increase of contact area due to increased load, is associated with a transition from elastic to plastic contact. The present study describes a revised elastic-plastic contact model of a single fractal asperity showing that the critical area is scale dependent, contrary to the MB model prediction. The new model also shows that a fractal asperity behaves as would be expected from classical contact mechanics namely, as the load and contact area increase a transition from elastic to plastic contact takes place in this order.


2010 ◽  
Vol 53 (2) ◽  
pp. 224-238 ◽  
Author(s):  
Zhan-Jiang Wang ◽  
Wen-Zhong Wang ◽  
Yuan-Zhong Hu ◽  
Hui Wang

2019 ◽  
Vol 72 (3) ◽  
pp. 449-454 ◽  
Author(s):  
Chunxing Gu ◽  
Shuwen Wang

Purpose Surface coatings have been introduced on the contact surfaces to protect the mechanical parts for a long time. However, in terms of the optimum design of coatings, some key coating parameters are still selected by trial and error. The optimum design of coatings can be conducted by numerical experiments. This paper aims to predict the contact behavior of the coated rough surfaces accurately. One improved asperity contact model for the coated rough surfaces considering the misalignment of asperities would be developed. Design/methodology/approach Incorporating the coated asperity contact model into the improved Greenwood Tripp-based statistical approach, the proposed model can predict the elastic-plastic behaviors of the interacting coated asperities. Findings According to numerical experiments, compared with the coated asperity contact model in which an equivalent rough surface against a plane is assumed, the improved asperity contact model for the coated contacts can account for the effect of permitting misalignment of two rough surfaces. The contacts having the thicker, stiffer and harder coatings result in higher asperity contact pressure and smaller real contact area fraction under the given Stribeck oil film ratio. Originality/value In this paper, one statistical coated asperity contact model for two rough surfaces was developed. The developed model can consider the elastic-plastic behavior of interacting coated asperities. The effects of the coating thickness and its mechanical properties on the contact behavior of the rough surfaces with coatings can be evaluated based on the developed model.


1998 ◽  
Vol 120 (1) ◽  
pp. 82-88 ◽  
Author(s):  
Jeng Haur Horng

An elastic-plastic microcontact model, that takes into account the directional nature of surface roughness, is proposed for elliptic contact spots between anisotropic rough surfaces. In addition, the plasticity index was modified to suit more general geometric contact shapes. This contact model, which expands the usefulness of the CEB model, is also utilized to determine the effect of effective radius ratio (γ) on microcontact behavior and to compare the results of this model and other models under different surface topographies. The results show that the elliptic contact model and circular contact model deviate considerably in regard to the separation (h), total real contact area (At), plastic area (Ap) and plasticity index (Ψ). The present model can be simplified to become other stochastic models.


Author(s):  
D. Ne´lias ◽  
V. Boucly ◽  
M. Brunet

A semi-analytical thermo-elastic-plastic contact model has been recently developed, and presented in a companion paper. The main advantage of this approach over the classical Finite Element Method (FEM) is the treatment of transient problems with the use of fine meshing, and the possibility of studying the effect of a surface defect on the surface deflection as well as on subsurface stress state. A return-mapping algorithm with an elastic predictor / plastic corrector scheme and a Von Mises criterion is now used, which improves the plasticity loop. This improvement in the numerical algorithm increases the computing speed significantly, and shows a much better convergence and accuracy. The contact model is validated through a comparison with the FEM results of Kogut and Etsion (2002), which correspond to the axisymmetric contact between an elastic-perfectly plastic sphere and a rigid flat. A model for wear prediction based on the material removal during cyclic loading is then proposed. Results are presented for rough surfaces.


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