Electrospark deposition of Al2O3–TiB2/Ni composite-phase surface coatings on Cu–Cr–Zr alloy electrodes

Purpose Electrospark deposition (ESD) attracts special attention from scientists and engineers because of its unique advantages. However, the ESD process has been carried out by hand up to the present. This prevents ESD from preparing complex curve/surface coatings owing to manual operation characteristics. To meet the coating precise preparation requirements for a lot of parts with complex surface from various industrial fields, this paper aims to obtain a new automatic ESD equipment, process and preparation methodology for complex surface coatings. Design/methodology/approach By designing a special deposition holder and re-programming programmable machine controller, an ESD power supply and a computer numerical control milling machine are integrated to obtain an electrospark-computer integrated deposition system (ES-CIDS). Then, based on the ES-CIDS, a new ESD process, named electrospark-computer numerical control deposition (ES-CNCD) is developed. Furthermore, complex surface coatings are depicted using non-uniform rational B-spline mathematical model and modeled in a special software developed via MATLAB. Finally, deposition programs for a complex coating are generated using golden section interpolation method, and transferred to and executed by the ES-CIDS to accomplish the preparation of the complex surface coating. Findings This paper demonstrates that it is possible and feasible to prepare complex surface coatings via an automatic ESD process (namely, ES-CNCD) precisely. Research limitations/implications This paper can make automatic ESD process get more attention from scientific researchers and engineers, and promote the research of the ES-CNCD process/equipment. Practical implications The ES-CNCD process can be used in the manufacturing of complex surface coatings, and in the remanufacturing of complex shape parts. Social implications The ES-CIDS/ES-CNCD can promote the development of related equipment and technology, and bring opportunities and employment to ESD industry. Originality/value This work prepares complex surface coatings precisely for the first time using a new automatic ESD process (ES-CNCD), which has wide application prospects in various industries.

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Microtwinning Evidence For The Apparent Five-Fold Symmetry in T2(Al6Li3Cu)

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100125178 ◽

1987 ◽

Vol 45 ◽

pp. 24-25

Author(s):

Kenneth S. Vecchio ◽

David B. Williams

Keyword(s):

Stable Equilibrium ◽

Equilibrium Phase ◽

Convergent Beam Electron Diffraction ◽

Icosahedral Structure ◽

Cubic Crystals ◽

Icosahedral Phases ◽

Heat Treated ◽

Zero Layer ◽

Convergent Beam ◽

Zr Alloy

Since the discovery in 1984 by Shechtman et al. of crystals which display apparent five-fold symmetry, extensive effort has been given to establishing a theoretical basis for the existence of icosahedral phases (eg.2.). Several other investigations have been centered on explaining these observations based on twinning of cubic crystals (eg.3.). Recently, the existence of a stable, equilibrium phase T2Al6 Li3Cu) possessing an icosahedral structure has been reported in the Al-Li-Cu system(4-6).In the present study an Al-2.6wt.%Li-l.5wt.%Cu-0.lwt.%Zr alloy was heat treated at 300°C for 100hrs. to produce large T2 precipitates. Convergent Beam Electron Diffraction (CBED) patterns were obtained from two-fold, three-fold, and apparent five-fold axes of T2 particles. Figure 1 shows the five-fold symmetric zero layer CBED pattern obtained from T2 particles.

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Deformation and fracture behavior of an Al-Li-Cu-Mg-Zr alloy 8090

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100178008 ◽

1990 ◽

Vol 48 (4) ◽

pp. 974-975

Author(s):

D.M. Jiang ◽

B.D. Hong

Keyword(s):

High Strength ◽

Deformation And Fracture ◽

Fracture Behaviors ◽

Aluminum Lithium ◽

Carbon Fiber Reinforced Composites ◽

Peak Aged ◽

Aluminum Lithium Alloys ◽

High Strength Aluminum Alloys ◽

Lithium Alloys ◽

Zr Alloy

Aluminum-lithium alloys have been recently got strong interests especially in the aircraft industry. Compared to conventional high strength aluminum alloys of the 2000 or 7000 series it is anticipated that these alloys offer a 10% increase in the stiffness and a 10% decrease in density, thus making them rather competitive to new up-coming non-metallic materials like carbon fiber reinforced composites.The object of the present paper is to evaluate the inluence of various microstructural features on the monotonic and cyclic deformation and fracture behaviors of Al-Li based alloy. The material used was 8090 alloy. After solution treated and waster quenched, the alloy was underaged (190°Clh), peak-aged (190°C24h) and overaged (150°C4h+230°C16h). The alloy in different aging condition was tensile and fatigue tested, the resultant fractures were observed in SEM. The deformation behavior was studied in TEM.

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