Operation parameter optimization for fabrication of a narrow, deep hole in metal by electrical discharge machining using a dielectric-encased wire electrode

2007 ◽  
Vol 189 (1-3) ◽  
pp. 310-315 ◽  
Author(s):  
Seiji Kumagai ◽  
Naoki Sato ◽  
Koichi Takeda
2012 ◽  
Vol 576 ◽  
pp. 527-530
Author(s):  
Mohammad Yeakub Ali ◽  
W.Y.H. Liew ◽  
S.A. Gure ◽  
B. Asfana

This paper presents the estimation of kerf width in micro wire electrical discharge machining (micro WEDM) in terms of machining parameters of capacitance and gap voltage. An empirical model is developed by the analysis of variance (ANOVA) of experimental data. Using a wire electrode of 70 µm diameter, a minimum kerf width is found to be 92 µm for the micro WEDM parameters of 0.01 µF capacitance and 90.25 V gap voltage. Around 30% increament of the kerf is found to be high. The analysis also revealed that the capacitance is more influential parameter than gap voltage on kerf width produced by micro WEDM. As the gap voltage determines the breakdown distance and affects the wire vibration, the wire vibration factor is to be considered in the analysis and in formulation of model in future study.


1974 ◽  
Vol 8 (15) ◽  
pp. 1-9
Author(s):  
Tadahiko WATANABE ◽  
Kazuo KOBAYASHI ◽  
Yunosuke TOKUHIRO ◽  
Masatoshi TAKEUCHI

Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 69
Author(s):  
Laurenţiu Slătineanu ◽  
Oana Dodun ◽  
Margareta Coteaţă ◽  
Gheorghe Nagîţ ◽  
Irina Beşliu Băncescu ◽  
...  

Wire electrical discharge machining has appeared mainly in response to the need for detachment with sufficiently high accuracy of parts of plate-type workpieces. The improvements introduced later allowed the extension of this machining technology to obtain more complex ruled surfaces with increasingly high requirements regarding the quality of the machined surfaces and the productivity of the wire electrical discharge machining process. Therefore, it was normal for researchers to be interested in developing more and more in-depth investigations into the various aspects of wire electrical discharge machining. These studies focused first on improving the machining equipment, wire electrodes, and the devices used to position the clamping of a wire electrode and workpiece. A second objective pursued was determining the most suitable conditions for developing the machining process for certain proper situations. As output parameters, the machining productivity, the accuracy, and roughness of the machined surfaces, the wear of the wire electrode, and the changes generated in the surface layer obtained by machining were taken into account. There is a large number of scientific papers that have addressed issues related to wire electrical discharge machining. The authors aimed to reveal the aspects that characterize the process, phenomena, performances, and evolution trends specific to the wire electrical discharge machining processes, as they result from scientific works published mainly in the last two decades.


Procedia CIRP ◽  
2018 ◽  
Vol 68 ◽  
pp. 565-568
Author(s):  
Liu Jianyong ◽  
Guo jianmei ◽  
Ding Liantong ◽  
Cai Yanhua ◽  
Sun Dongjiang

2011 ◽  
Vol 480-481 ◽  
pp. 300-305
Author(s):  
Jiang Wen Liu ◽  
T.M. Yue ◽  
Zhong Ning Guo ◽  
Z. Y. Wan ◽  
G.Y. Liu

A new concavo-convex electrode has been designed and employed. And an analysis of the electrical discharge machining (EDM) mechanism of a particulate reinforced metal matrix composite with this new electrode was conducted in this study. It was found that EDM with this new electrode can accelerate the debris discharge during machining so that it has a higher MRR compared to the case where a normal electrode was employed. Moreover, by studying the surface craters, it could confirm that discharge craters tend to connect together for the normal electrode. This indicates an abnormal arcing condition. Thus, the wire electrode was easy to be broken. While for the new electrode, separated craters were observed on the machined surface. This means a stable processing condition. The experiment results reveal the processing mechanism of EDM electrical discharge machining of MMCs by employing this new electrode.


Sign in / Sign up

Export Citation Format

Share Document