Optimization of machining parameters by Taguchi approach for machining of aluminium based metal matrix composite by abrasive water jet machining process

Author(s):  
M. Shunmugasundaram ◽  
M. Yadi Reddy ◽  
A. Praveen Kumar ◽  
K. Rajanikanth
2020 ◽  
Vol 10 (4) ◽  
pp. 1512 ◽  
Author(s):  
Pedro F. Mayuet Ares ◽  
Lucía Rodríguez-Parada ◽  
Álvaro Gómez-Parra ◽  
Moises Batista Ponce

Metal matrix composite (MMC) materials are increasingly used in industrial sectors such as energy, structural, aerospace, and automotive. This is due to the improvement of properties by the addition of reinforcements. Thus, it is possible to obtain properties of higher strength, better rigidity, controlled thermal expansion, and elevated wear resistance. However, due to the extreme hardness achieved during their manufacture, these composites pose a challenge to the conventional machining industry due to the rapid deterioration experienced by cutting tools. This article therefore proposes the use of an unconventional machining method that is becoming increasingly widely used: abrasive water jet cutting. This process is characterized by high production rates, absence of wear, and environmental friendliness, among other advantages. Experimental tests were carried out in order to analyze results that minimize the formation of defects in the machining of metal matrix composite consisting of aluminium matrix with silicon carbide (Al-SiC MMC). To this end, results were analyzed using Scanning Optical and Electron Microscope (SOM/SEM) techniques, the taper angle was calculated, and areas with different surface quality were detected by measuring the roughness.


Author(s):  
Umanath K ◽  
Nithyanandhan T ◽  
Adarsh Ajayan ◽  
Devika D ◽  
Gokul Prasath M ◽  
...  

Abstract Aluminium Metal Matrix Composite (AMMC) has broad uses in the medical, aerospace, and automobile industries, which have long sought lightweight materials with superior designs and improved properties to improve performance. This analysis has aimed to prepare an AMMC to investigate its machining and mechanical properties. The AMMC is produced using a stir casting process by reinforcing boron carbide and titanium with aluminium 6082. The material's mechanical properties are studied by using wear test, hardness test, and corrosion test. The wear rate increases when the load increases by varying the load and time with speed as a constant. It is found that the hardness of a material is increased due to titanium and boron carbide as the reinforcement particle in the fabricated AMMC. Using the pitting corrosion technique, the corrosion occurs on the AMMC under the estimated time at room temperature. In order to illustrate the machining characteristics of the aluminium metal matrix composite, an abrasive water jet machining process has been used. The experiments use L9 orthogonal Array using Taguchi's method and ANOVA analysis. The input parameters considered are Traverse rate, Stand-off distance, and Nozzle diameter. To find the optimum value of circularity, cylindricity, and surface roughness by varied input parameters. The respective graphs are also plotted. Scanning electron microscopic analysis was performed on the wear-tested specimen and machining surface of the material to determine the distribution of reinforced material and investigate the material's fracture mechanism. It is found that wear tracks, voids, delamination, micro pits, embedded garnet abrasive particles are located on the machined surface of the AMMC.


2019 ◽  
Vol 43 (2) ◽  
pp. 143-152
Author(s):  
V. Sankar ◽  
R. Arravind ◽  
D. Manikandan

Copper alloys have important industrial roles due to their excellent properties. Beryllium copper is one of the copper-based alloys with the highest strength and excellent metal working and machining properties. Beryllium copper alloy composite is fabricated by the stir casting method. Its characteristics are studied with scanning electron microscopy and energy dispersive analysis of X-rays. The material properties of the stir cast beryllium copper alloy composites are evaluated. Hardness can be increased by the addition of silicon carbide particles. Abrasive water jet machining is an effective unconventional machining process, in which high pressure water jet and abrasive particles are used to remove material. Response parameters such as material removal rate and circularity of holes are considered. Response parameters of abrasive water jet machining are compared to electrical discharge machining. The most influential factor for the responses is determined by analysis of variance. Optimization of machining parameters is performed with the Taguchi method.


Measurement ◽  
2019 ◽  
Vol 131 ◽  
pp. 628-639 ◽  
Author(s):  
Ashish Kumar Srivastava ◽  
Akash Nag ◽  
Amit Rai Dixit ◽  
Jiri Scucka ◽  
Sergej Hloch ◽  
...  

2015 ◽  
Vol 830-831 ◽  
pp. 83-86 ◽  
Author(s):  
B. Arul Kumar ◽  
G. Kumaresan

Particle Reinforced Metal Matrix Composites (PRMMC's) have proved to be extremely difficult to machine using conventional manufacturing processes due to heavy tool wear caused by the presence of the hard reinforcement. This paper presents details and results of an investigation into the machinability of SiC particle reinforced aluminium matrix composites using Abrasive Water Jet Machining (AWJM). Al-SiC MMC specimens, prepared with stir casting method. The surface roughness of the composite material for these different compositions are examined and compared. The influence of the ceramic particle reinforcement on the machining process was analyzed.


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