scholarly journals Numerical Investigation of Adiabatic Film Cooling Effectiveness over a Flat Plate Model with Cylindrical Holes

2015 ◽  
Vol 127 ◽  
pp. 398-404 ◽  
Author(s):  
Nijo Jose ◽  
Jayakumar J.S. ◽  
Giridhara Babu Yepuri
2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Jiaxu Yao ◽  
Jin Xu ◽  
Ke Zhang ◽  
Jiang Lei ◽  
Lesley M. Wright

The film cooling effectiveness distribution and its uniformity downstream of a row of film cooling holes on a flat plate are investigated by pressure sensitive paint (PSP) under different density ratios. Several hole geometries are studied, including streamwise cylindrical holes, compound-angled cylindrical holes, streamwise fan-shape holes, compound-angled fan-shape holes, and double-jet film-cooling (DJFC) holes. All of them have an inclination angle (θ) of 35 deg. The compound angle (β) is 45 deg. The fan-shape holes have a 10 deg expansion in the spanwise direction. For a fair comparison, the pitch is kept as 4d for the cylindrical and the fan-shape holes, and 8d for the DJFC holes. The uniformity of effectiveness distribution is described by a new parameter (Lateral-Uniformity, LU) defined in this paper. The effects of density ratios (DR = 1.0, 1.5 and 2.5) on the film-cooling effectiveness and its uniformity are focused. Differences among geometries and effects of blowing ratios (M = 0.5, 1.0, 1.5, and 2.0) are also considered. The results show that at higher density ratios, the lateral spread of the discrete-hole geometries (i.e., the cylindrical and the fan-shape holes) is enhanced, while the DJFC holes is more advantageous in film-cooling effectiveness. Mostly, a higher lateral-uniformity is obtained at DR = 2.5 due to better coolant coverage and enhanced lateral spread, but the effects of the density ratio on the lateral-uniformity are not monotonic in some cases. Utilizing the compound angle configuration leads to an increased lateral-uniformity due to a stronger spanwise motion of the jet. Generally, with a higher blowing ratio, the lateral-uniformity of the discrete-hole geometries decreases due to narrower traces, while that of the DJFC holes increases due to a stronger spanwise movement.


2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Nian Wang ◽  
Mingjie Zhang ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

This study investigates the effects of blowing ratio, density ratio, and spanwise pitch on the flat plate film cooling from two rows of compound angled cylindrical holes. Two arrangements of two-row compound angled cylindrical holes are tested: (a) the first row and the second row are oriented in staggered and same compound angled direction (β = +45 deg for the first row and +45 deg for the second row); (b) the first row and the second row are oriented in inline and opposite direction (β = +45 deg for the first row and −45 deg for the second row). The cooling hole is 4 mm in diameter with an inclined angle of 30 deg. The streamwise row-to-row spacing is fixed at 3d, and the spanwise hole-to-hole (p) is varying from 4d, 6d to 8d for both designs. The film cooling effectiveness measurements were performed in a low-speed wind tunnel in which the turbulence intensity is kept at 6%. There are 36 cases for each design including four blowing ratios (M = 0.5, 1.0, 1.5, and 2.0), three density ratios (DR = 1.0, 1.5, and 2.0), and three hole-to-hole spacing (p/d = 4, 6, and 8). The detailed film cooling effectiveness distributions were obtained by using the steady-state pressure-sensitive paint (PSP) technique. The spanwise-averaged cooling effectiveness are compared over the range of flow parameters. Some interesting observations are discovered including blowing ratio effect strongly depending on geometric design; staggered arrangement of the hole with same orientation does not yield better effectiveness at higher blowing ratio. Currently, film cooling effectiveness correlation of two-row compound angled cylindrical holes is not available, so this study developed the correlations for the inline arrangement of holes with opposing angles and the staggered arrangement of holes with same angles. The results and correlations are expected to provide useful information for the two-row flat plate film cooling analysis.


2021 ◽  
Vol 1 (2) ◽  
pp. 31-38
Author(s):  
Grine Mustapha ◽  
Ben Ali Kouchih Fatima ◽  
Boualem Khadidja ◽  
Azzi Abbès

Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Michael D. Clemenson

Detailed film cooling effectiveness distributions are obtained on a flat plate using the pressure sensitive paint (PSP) technique. The applicability of the PSP technique is expanded to include a coolant-to-mainstream density ratio of 1.4. The effect of density ratio on the film cooling effectiveness is coupled with varying blowing ratio (M = 0.25–2.0), freestream turbulence intensity (Tu = 1%–12.5%), and film hole geometry. The effectiveness distributions are obtained on three separate flat plates containing either simple angle, cylindrical holes, simple angle, fanshaped holes (α = 10°), or simple angle, laidback, fanshaped holes (α = 10°, γ = 10°). In all three cases, the film cooling holes are angled at θ = 35° from the mainstream flow. Using the PSP technique, the combined effects of blowing ratio, turbulence intensity, and density ratio are captured for each film cooling geometry. The detailed film cooling effectiveness distributions, for cylindrical holes, clearly show the effectiveness at the lowest blowing ratio is enhanced at the lower density ratio (DR = 1). However, as the blowing ratio increases, a transition occurs, leading to increased effectiveness with the elevated density ratio (DR = 1.4). In addition, the PSP technique captures an upstream shift of the coolant jet reattachment point as the density ratio increases or the turbulence intensity increases (at moderate blowing ratios for cylindrical holes). With the decreased momentum of the shaped film cooling holes, the greatest film cooling effectiveness is obtained at the lower density ratio (DR = 1.0) over the entire range of blowing ratios considered. In all cases, as the freestream turbulence intensity increases, the film effectiveness decreases; this effect is reduced as the blowing ratio increases for all three film hole configurations.


Author(s):  
Nian Wang ◽  
Mingjie Zhang ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

This study investigates the combined effects of blowing ratio and density ratio on flat plate film cooling effectiveness from two-row of compound angled cylindrical holes. Two arrangements of two-row compound angled cylindrical holes are tested: the first row and second row are oriented in staggered but same compound angled direction (β = +45° for the first row, +45° for the second row); the first row and second row are oriented in inline but opposite direction (β = +45° for the first row, −45° for the second row). Each cooling hole is 4 mm in diameter with an inclined angle 30°. The streamwise distance between the two rows is fixed at 4d and the spanwise pitch between the two holes (p) is 4d, 6d, and 8d, respectively. The experiments are performed at four blowing ratios (M = 0.5, 1.0, 1.5, 2.0) and three density ratios (DR = 1.0, 1.5, 2.0). The free stream turbulence intensity is kept at 6%. Detailed film cooling effectiveness distributions are obtained using the steady state pressure-sensitive paint (PSP) technique. The detailed film cooling effectiveness contours are presented and the spanwise averaged film effectiveness results are compared over the range of flow parameters. Film cooling effectiveness correlations are developed for both inline and staggered compound angled cylindrical holes. The results provide baseline information for the flat plate film cooling analysis with two-row of compound angled cylindrical holes.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Michael D. Clemenson

Detailed film-cooling effectiveness distributions are obtained on a flat plate using the pressure sensitive paint (PSP) technique. The applicability of the PSP technique is expanded to include a coolant-to-mainstream density ratio of 1.4. The effect of density ratio on the film-cooling effectiveness is coupled with varying blowing ratio (M=0.25–2.0), freestream turbulence intensity (Tu=1–12.5%), and film hole geometry. The effectiveness distributions are obtained on three separate flat plates containing either simple angle, cylindrical holes, simple angle, fanshaped holes (α=10 deg), or simple angle, laidback, fanshaped holes (α=10 deg and γ=10 deg). In all three cases, the film-cooling holes are angled at θ=35 deg from the mainstream flow. Using the PSP technique, the combined effects of blowing ratio, turbulence intensity, and density ratio are captured for each film-cooling geometry. The detailed film-cooling effectiveness distributions, for cylindrical holes, clearly show that the effectiveness at the lowest blowing ratio is enhanced at the lower density ratio (DR=1). However, as the blowing ratio increases, a transition occurs, leading to increased effectiveness with the elevated density ratio (DR=1.4). In addition, the PSP technique captures an upstream shift of the coolant jet reattachment point as the density ratio increases or the turbulence intensity increases (at moderate blowing ratios for cylindrical holes). With the decreased momentum of the shaped film-cooling holes, the greatest film-cooling effectiveness is obtained at the lower density ratio (DR=1.0) over the entire range of blowing ratios considered. In all cases, as the freestream turbulence intensity increases, the film effectiveness decreases; this effect is reduced as the blowing ratio increases for all three film hole configurations.


Author(s):  
Reda Ragab ◽  
Ting Wang

Motivated by the need to further improve film cooling in terms of both cooling effectiveness and coolant coverage area, the mist/air film cooling scheme is investigated through experiments using fan-shaped holes over an extended downstream length in this study. Both an existing wind tunnel and test facility, used in previous work, have been retrofitted. The first modification was extending the length of the flat plate test section to cover longer distances downstream of the injection holes, up to X/D = 100, in order to investigate whether mist cooling can be harnessed farther downstream where single-phase film cooling is not effective. The second modification was to incorporate a fan-shaped diffusion hole geometry in order to investigate whether mist can further enhance the film cooling performance of the already highly effective fan-shaped holes. A Phase Doppler Particle Analyzer (PDPA) system is employed to measure droplet size, velocity, and turbulence information. An infrared camera and thermocouples are both used for temperature measurements. Part 1 is focused on the heat transfer result on the wall, and Part 2 is focused on the two-phase droplet multiphase flow behavior. Three blowing ratios are investigated. The results show that, at low blowing ratios when the film is attached to the surface, the enhancement of the mist film cooling effectiveness, compared to the air-only case, on the centerline of the hole ranges from 40% in the near hole region to over 170% at X/D = 100. Due to the diffusive nature of the fan-shaped hole, the laterally-averaged enhancement is on par with that on the centerline. The significant enhancement over the extended downstream distance from X/D = 40–100 is attributed to the evaporation time needed to evaporate all of the droplets. Each droplet acts as a cooling sink and flies over a distance before it completely vaporizes. This “distributed cooling” characteristic allows controlled cooling by manipulating the size distribution of the water droplets to extend the cooling effects of the droplets farther downstream from the injection location. At higher blowing ratios, when the cooling film is lifted off from the surface, the cooling enhancement drops below 40%. Although the enhancement in the near hole region X/D < 40 is about 20% lower than that achieved by using the cylindrical holes, the magnitudes of the mist adiabatic film cooling effectiveness using fan-shaped holes are still much higher than those of the cylindrical holes.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Ved Prakash ◽  
Sunil Chandel ◽  
Dineshsingh G. Thakur ◽  
Mukesh Prakash Mishra ◽  
R. K. Mishra

Abstract The present study performed a three-dimensional numerical analysis on an adiabatic flat plate with forward injection holes for multi-zone film cooling. The cooling holes were divided into three-zone, and the cold air was supplied from cylindrical holes at a velocity ratio of 0.5 and 1.5 with 30° inclination to the primary flow. The effect of multi-zone arrangement in film cooling effectiveness is studied, and a comparison between two-zone and three-zone arrangement has been made. Results show that the three-zone arrangement helps achieve better film cooling effectiveness than the two-zone arrangement due to the uniform flow of coolant at a higher velocity ratio. It also reduces the mass flow rate of secondary flow by decreasing the number of cylindrical holes in the perforated plate.


2017 ◽  
Vol 140 (4) ◽  
Author(s):  
Reda Ragab ◽  
Ting Wang

Motivated by the need to further improve film cooling in terms of both cooling effectiveness and coolant coverage area, the mist/air film cooling scheme is investigated through experiments using fan-shaped holes over an extended downstream length in this study. Both an existing wind tunnel and test facility, used in previous work, have been retrofitted. The first modification was extending the length of the flat plate test section to cover longer distances downstream of the injection holes, up to X/D = 100, in order to investigate whether mist cooling can be harnessed farther downstream where single-phase film cooling is not effective. X represents the axial distance downstream of the cooling hole of diameter D. The second modification was to incorporate fan-shaped (diffusion) holes which are proven to have a higher film cooling efficiency, than cylindrical holes. The objective is to investigate whether mist can further enhance the film cooling performance of the already highly effective fan-shaped holes. A phase Doppler particle analyzer (PDPA) system is employed to measure the droplet size, velocity, and turbulence information. An infrared camera and thermocouples are both used for temperature measurements. Part I is focused on the heat transfer result on the wall. The results show that, at low blowing ratios when the film is attached to the surface, the enhancement of the mist film cooling effectiveness, compared to the air-only case, on the centerline of the hole ranges from 40% in the near hole region to over 170% at X/D = 100. Due to the diffusive nature of the fan-shaped hole, the laterally averaged enhancement is on par with that on the centerline. The significant enhancement over the extended downstream distance from X/D = 40–100 is attributed to the evaporation time needed to evaporate all of the droplets. Each droplet acts as a cooling sink and flies over a distance before it completely vaporizes. This “distributed cooling” characteristic allows the water droplets to extend the cooling effects farther downstream from the injection location. At higher blowing ratios, when the cooling film is lifted off from the surface, the cooling enhancement drops below 40%. Although the enhancement in the near hole region X/D < 40 is about 20% lower than that achieved by using the cylindrical holes, the magnitudes of the mist adiabatic film cooling effectiveness using fan-shaped holes are still much higher than those of the cylindrical holes. Part II of this study is focused on analyzing the two-phase droplet multiphase flow behavior to explain the fundamental physics involved in the mist film cooling.


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