scholarly journals Effects of crack configuration and residual stress on fracture driving force for welded joint with embedded flaw

2016 ◽  
Vol 2 ◽  
pp. 1708-1715 ◽  
Author(s):  
Yusuke Seko ◽  
Yasuhito Imai ◽  
Masaki Mitsuya ◽  
Noritake Oguchi ◽  
Fumiyoshi Minami
2007 ◽  
Vol 345-346 ◽  
pp. 1469-1472
Author(s):  
Gab Chul Jang ◽  
Kyong Ho Chang ◽  
Chin Hyung Lee

During manufacturing the welded joint of steel structures, residual stress is produced and weld metal is used inevitably. And residual stress and weld metal influence on the static and dynamic mechanical behavior of steel structures. Therefore, to predict the mechanical behavior of steel pile with a welded joint during static and dynamic deformation, the research on the influence of the welded joints on the static and dynamic behavior of steel pile is clarified. In this paper, the residual stress distribution in a welded joint of steel piles was investigated by using three-dimensional welding analysis. The static and dynamic mechanical behavior of steel piles with a welded joint is investigated by three-dimensional elastic-plastic finite element analysis using a proposed dynamic hysteresis model. Numerical analyses of the steel pile with a welded joint were compared to that without a welded joint with respect to load carrying capacity and residual stress distribution. The influence of the welded joint on the mechanical behavior of steel piles during static and dynamic deformation was clarified by comparing analytical results


2016 ◽  
Vol 849 ◽  
pp. 281-286 ◽  
Author(s):  
Teng Ma ◽  
Xiao Yun Song ◽  
Wen Jun Ye ◽  
Song Xiao Hui ◽  
Rui Liu

The effects of stress-relief annealing on the distribution of residual stress and on the microstructure of TA15 (Ti-6.5Al-2Zr-1Mo-1V) alloy joints by electron beam welding (EBW) were investigated. The results indicated that the microstructure of welded joint presented a transitional change, i.e. basket-weave structure appeared in the fusion zone while equiaxed α structure in base metal. No significant change occurred in microstructure after annealing at 650°C for 2 h. The residual stress in fusion zone was mainly tensile stress and the maximum longitudinal stress value was 473MPa. After annealing, the residual stress near the welded joint exhibited a uniform distribution and the maximum stress droped to 150 MPa. The yield stress and tensile stress of the TA15 welding zone were 1016 MPa and 1100 MPa respectively.


2008 ◽  
Vol 2 (4) ◽  
pp. 428-436 ◽  
Author(s):  
Shugeru AOKI ◽  
Tadashi NISHIMURA ◽  
Tetsumaro HIROI ◽  
Seiji HIRAI
Keyword(s):  

2020 ◽  
pp. 1-16
Author(s):  
Yan Dong ◽  
Yordan Garbatov ◽  
Carlos Guedes Soares

Fatigue strength assessment of a butt-welded joint in ship structures based on a time-domain strain approach is performed in this study. The service life load histories applied to the butt-welded joint located on the deck of a bulk carrier are generated, accounting for the still-water and wave-induced loads. The rainflow counting method is applied to analyze the load histories, and the long-term distributions of the load range are compared with those based on the conventional spectral fatigue analysis. An approach of converting the load history to a series of closed notch stress-strain hysteresis loops and several open notch stress-strain hysteresis curves is proposed and demonstrated under variable amplitude loading. The approach is based on analytical notch stress-strain estimations and consists of several steps to consider the material memory effect, overcoming some limitations of the existing methods. To determine the fatigue damage for the variable amplitude loading, a design fatigue curve is derived considering the uncertainty in the fatigue lives and load sequence effects. The intrinsic fatigue limit concept is used to filter the small amplitude cycles that do not have a damaging effect. The fatigue strength of the butt-welded joint is analyzed, taking the weld-induced residual stress and misalignment effects into account explicitly. The notch mean stresses or strain amplitudes of the cycles are significantly enhanced because of the presence of a high level of weld-induced tensile residual stress or misalignment, resulting in highly severe fatigue damage. 1. Introduction Complex ship structures containing geometrical and material discontinuities are prone to fatigue because of cyclic loads. Therefore, fatigue strength assessment has been an important criterion in the ship structural design (Guedes Soares & Moan 1991). Various fatigue design concepts for the assessment of welded joints, where fatigue failures mostly originate, are applied (Xu 1997; Radaj et al. 2006), and they can be classified into two types. The first one is based on S-N curves in combination with the Palmgren-Miner rule, and the second one is based on the crack propagation models and failure criteria.


Author(s):  
S. J. Lewis ◽  
S. Hossain ◽  
C. E. Truman ◽  
D. J. Smith ◽  
M. Hofmann

A number of previously published works have shown that the presence of residual stresses can significantly affect measurements of fracture toughness, unless they are properly accounted for when calculating parameters such as the crack driving force. This in turn requires accurate, quantitative residual stress data for the fracture specimens prior to loading to failure. It is known that material mechanical properties may change while components are in service, for example due to thermo-mechanical load cycles or neutron embrittlement. Fracture specimens are often extracted from large scale components in order to more accurately determine the current fracture resistance of components. In testing these fracture specimens it is generally assumed that any residual stresses present are reduced to a negligible level by the creation of free surfaces during extraction. If this is not the case, the value of toughness obtained from testing the extracted specimen is likely to be affected by the residual stress present and will not represent the true material property. In terms of structural integrity assessments, this can lead to ‘double accounting’ — including the residual stresses in both the material toughness and the crack driving force, which in turn can lead to unnecessary conservatism. This work describes the numerical modelling and measurement of stresses in fracture specimens extracted from two different welded parent components: one component considerably larger than the extracted specimens, where considerable relaxation would be expected as well as a smaller component where appreciable stresses were expected to remain. The results of finite element modelling, along with residual stress measurements obtained using the neutron diffraction technique, are presented and the likely implications of the results in terms of measured fracture toughness are examined.


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