Recycling of iron from red mud by magnetic separation after co-roasting with pyrite

2014 ◽  
Vol 588 ◽  
pp. 11-15 ◽  
Author(s):  
Yanyan Liu ◽  
Bochao Zhao ◽  
Yang Tang ◽  
Pingyu Wan ◽  
Yongmei Chen ◽  
...  
Keyword(s):  
Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1571
Author(s):  
Pavel Grudinsky ◽  
Dmitry Zinoveev ◽  
Denis Pankratov ◽  
Artem Semenov ◽  
Maria Panova ◽  
...  

Red mud is an iron-containing waste of alumina production with high alkalinity. A promising approach for its recycling is solid-phase carbothermic roasting in the presence of special additives followed by magnetic separation. The crucial factor of the separation of the obtained iron metallic particles from gangue is sufficiently large iron grains. This study focuses on the influence of Na2SO4 addition on iron grain growth during carbothermic roasting of two red mud samples with different (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21, respectively. Iron phase distribution in the red mud and roasted samples were investigated in detail by Mössbauer spectroscopy method. Based on thermodynamic calculations and results of multifactorial experiments, the optimal conditions for the roasting of the red mud samples with (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21 were duration of 180 min with the addition of 13.65% Na2SO4 at 1150 °C and 1350 °C followed by magnetic separation that led to 97% and 83.91% of iron recovery, as well as 51.6% and 83.7% of iron grade, respectively. The mechanism of sodium sulfate effect on iron grain growth was proposed. The results pointed out that Na2SO4 addition is unfavorable for the red mud carbothermic roasting compared with other alkaline sulfur-free additives.


JOM ◽  
1996 ◽  
Vol 48 (1) ◽  
pp. 25-28 ◽  
Author(s):  
Paolo Plescia ◽  
Dante Maccari

2022 ◽  
Vol 178 ◽  
pp. 107394
Author(s):  
Jianwen Yu ◽  
Yanfeng Li ◽  
Yang Lv ◽  
Yuexin Han ◽  
Peng Gao

JOM ◽  
2019 ◽  
Vol 71 (9) ◽  
pp. 2936-2943 ◽  
Author(s):  
Feng Gao ◽  
Jihao Zhang ◽  
Xinjie Deng ◽  
Kaituo Wang ◽  
Chunlin He ◽  
...  

2018 ◽  
Vol 18 (2) ◽  
pp. 331 ◽  
Author(s):  
Suprapto Suprapto ◽  
Zahrotul Istiqomah ◽  
Eko Santoso ◽  
Ahmad Anwarud Dawam ◽  
Didik Prasetyoko

Alumina extraction from red mud has been investigated by magnetic separation with three-step treatment. First, the addition of red mud with Na2CO3 (12 wt%) and heated at 110 °C for 4 h. The second step was carbon reduction using coal with mass ratio of (red mud+Na2CO3) : coal was 1:3 then roasted at temperature of 850, 950, and 1050 °C for 1, 2, and 3 h. The third step was magnetic separation. The magnetic separation was carried out in order to remove magnetite produced during roasting process. Magnetic and non-magnetic phases obtained were characterized by XRD and SEM-EDX techniques. The non-magnetic phase obtained was leached using HCl 6 M, and then aluminum content was determined by Inductively Coupled Plasma (ICP). The result revealed that the highest aluminum oxide extracted from the red mud was 20.66 wt% obtained by roasting at temperature of 1050 °C for 2 h.


2016 ◽  
Vol 31 (2) ◽  
pp. 404-407 ◽  
Author(s):  
Yanjie Liu ◽  
Kesheng Zuo ◽  
Guang Yang ◽  
Zhe Shang ◽  
Jianbin Zhang

1995 ◽  
Vol 6 (4) ◽  
pp. 243-251 ◽  
Author(s):  
Mohamad Fofana ◽  
Stanislav Kmet ◽  
ŠTefan Jakabský ◽  
Slavomír Hredzák ◽  
Gabriel Kunhalmi

2017 ◽  
Vol 105 ◽  
pp. 36-43 ◽  
Author(s):  
M. Samouhos ◽  
M. Taxiarchou ◽  
G. Pilatos ◽  
P.E. Tsakiridis ◽  
E. Devlin ◽  
...  
Keyword(s):  

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