Early chatter detection in thin-walled workpiece milling process based on multi-synchrosqueezing transform and feature selection

2021 ◽  
pp. 108622
Author(s):  
Shichao Yan ◽  
Yuwen Sun
Keyword(s):  
Feature Selection ◽  
Milling Process ◽  
Chatter Detection ◽  
Synchrosqueezing Transform ◽  
Thin Walled

Study on Machining Deformation Errors in Spiral Finish Milling of Thin-Walled Blades

2011 ◽  
Vol 314-316 ◽  
pp. 1773-1777
Author(s):  
Wei Wei Liu ◽  
Pei Chen ◽  
Xiao Juan Gao ◽  
Chen Wei Shan ◽  
Min Wan
Keyword(s):  
Geometric Dimension ◽  
Beam Theory ◽  
Milling Process ◽  
Simplified Model ◽  
Machining Deformation ◽  
Proposed Model ◽  
Thin Walled ◽  
The Relationship ◽  
Torsion Deformation

In this paper, a new procedure is proposed to study the deformation errors for spiral milling process of blade, which can be simplified as a stepwise beam based on the geometry and clamping characteristics. Kirchhoff beam theory is adopted to analyze the bending and torsion deformation. The relationship between machining deformation errors and the workpiece’s geometric dimension are also established based on the simplified model. Corresponding algorithms are realized by MATLAB codes. Experiment test shows that the results predicted by the proposed model are in well agreement with measured ones.

Stability Prediction during Thin-Walled Workpiece High-Speed Milling

2009 ◽  
Vol 69-70 ◽  
pp. 428-432 ◽  
Author(s):  
Qing Hua Song ◽  
Yi Wan ◽  
Shui Qing Yu ◽  
Xing Ai ◽  
J.Y. Pang
Keyword(s):  
High Speed ◽  
Dynamic Properties ◽  
Removal Rate ◽  
Cutting Parameters ◽  
Milling Process ◽  
Machining Process ◽  
High Speed Milling ◽  
Thin Walled ◽  
Optimization Of Cutting Parameters ◽  
Free Material

A method for predicting the stability of thin-walled workpiece milling process is described. The proposed approach takes into account the dynamic characteristics of workpiece changing with tool positions. A dedicated thin-walled workpiece representative of a typical industrial application is designed and modeled by finite element method (FEM). The workpiece frequency response function (FRF) depending on tool positions is obtained. A specific 3D stability chart (SC) for different spindle speeds and different tool positions is then elaborated by scanning the dynamic properties of workpiece along the machined direction throughout the machining process. The dynamic optimization of cutting parameters for increasing the chatter free material removal rate and surface finish is presented through considering the chatter vibration and forced vibration. The investigations are compared and verified by high speed milling experiments with flexible workpiece.

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