The modified sizing nozzle with excellent performances was successfully prepared by using of Mg,Y-PSZ as aggregates, Mg,Y,Ca-PSZ as fines, adding a certain amount of Al2O3-ZrO2 composite powders prepared by sol-gel. Effects of magnesium aluminate spinel in-situ synthesized in modified sizing nozzle on its performances were studied in this experiment. The results show that, the content of cubic zirconia in the sizing nozzle was decreased with the increasing of Al2O3-ZrO2 composite powders; the samples of modified sizing nozzle have no diameter-expanded after 30 hours service. The use effects are obviously better than that of Al2O3-ZrO2 composite powders free. The main reason is that a new bond phase magnesium aluminate spinel was in-situ generated through the reaction between Al2O3 in Al2O3-ZrO2 composite powders and the stabilizer MgO from partially stabilized zirconia in the sintering process at high temperature. The spinels embedded in the substrate of zirconia grow further and fill between zirconia particles. This prevents the stabilizer of CaO further desolventizing and also stop losing the eutectics formed by the reaction with compositions of molten steel. Therefore, the stability of zirconia and the corrosion resistance of the sizing nozzle were improved.