Surface Roughness Modelling for Piston Ring Lubrication: Solving the Problems

Author(s):  
M. Visscher ◽  
D. Dowson ◽  
C.M. Taylor
1996 ◽  
Vol 118 (2) ◽  
pp. 286-291 ◽  
Author(s):  
H. Nakai ◽  
N. Ino ◽  
H. Hashimoto

Reciprocating-type compressors are widely used for refrigeration systems, and an understanding of piston-ring lubrication in the compressor is vital for designers in reducing the energy losses due to friction because a substantial portion of friction in the compressors is attributable to the piston-ring assembly. This study aimed at developing a one-dimensional analysis for lubrication between the piston-ring and cylinder of refrigeration compressors considering the combined effects of supply oil quantity and surface roughness on piston-ring face and cylinder wall. In the theoretical model, the piston-ring is treated as a one-dimensional dynamically loaded bearing with combined sliding and squeezing motion. The one-dimensional modified Reynolds equation based on the average flow model by Patir and Cheng is used as a governing equation. In the analysis of the modified Reynolds equation, two-types of inlet boundary conditions, flooded condition and starvation condition, are applied at the leading edge according to the supply oil quantity, and the Reynolds boundary condition is applied at the trailing edge. A numerical procedure is then developed to estimate the cyclic variation of minimum film thickness, inlet and outlet positions of lubrication film and friction force, and the combined effects of supply oil quantity and surface roughness height are examined for a typical refrigeration compressor. It is clarified from the numerical results that the supply oil quantity and surface roughness affect significantly the friction force of the piston-ring for refrigeration compressors.


1998 ◽  
Vol 120 (2) ◽  
pp. 252-258 ◽  
Author(s):  
H. Nakai ◽  
N. Ino ◽  
H. Hashimoto

This paper describes a theoretical model for piston-ring lubrication considering the combined effects of surface roughness and oil film temperature variation for refrigeration compressors. In the model, the piston-ring is treated as a one-dimensional dynamically loaded bearing with combined sliding and squeezing motion. The one-dimensional modified Reynolds equation, based on the average flow model by Patir and Cheng, is used to determine the pressure distribution, and the one-dimensional energy equation, considering the heat generated due to contact of asperities, is applied to calculate the oil film temperature distribution. In the analysis of the modified Reynolds equation, the flooded condition and Reynolds condition are employed at the leading edge and trailing edge of piston-ring, respectively. On the other hand, in the analysis of the modified energy equation, a constant temperature equivalent to the cylinder wall temperature is assumed at the leading edge. From numerical results of the minimum film thickness, pressure and temperature distributions and friction force, the combined effects of surface roughness and oil film temperature variation on these lubrication characteristics are clarified.


Physics ◽  
1936 ◽  
Vol 7 (9) ◽  
pp. 364-367 ◽  
Author(s):  
R. A. Castleman

Author(s):  
Yibin Guo ◽  
Wanyou Li ◽  
Dequan Zou ◽  
Xiqun Lu ◽  
Tao He

In this paper a mixed lubrication model considering lubricant supply conditions on cylinder bore has been developed for the piston ring lubrication. The numerical procedures of both fully flooded and starved lubrication were included in the model. The lubrication equations and boundary conditions at the end of strokes were discussed in detail. The effects of piston ring design parameters, such as ring face profile and ring tension, on oil film thickness, friction force and power loss under fully flooded and starved lubrication conditions due to available lubricant supply on cylinder bore were studied. The simulation results show that the oil available in the inlet region of the oil film is important to the piston ring friction power loss. With different ring face crown heights and tensions, the changes of oil film thickness and friction force were apparent under fully flooded lubrication, but almost no changes were found under starved lubrication except at the end of a stroke. In addition, the oil film thickness and friction force were affected evidently by the ring face profile offsets under both fully flooded and starved lubrication conditions, and the offset towards the combustion chamber made a large contribution to forming thicker oil film during the expansion stroke. So under different lubricant supply conditions on the cylinder bore, the ring profile and tension need to be adjusted to reduce the friction and power loss. Moreover, the effects of lubricant viscosity, surface composite roughness, and engine operating speed on friction force and power loss were also discussed.


Author(s):  
B.L. Ruddy ◽  
D. Dowson ◽  
P.N. Economou

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