scholarly journals Demonstration and analysis of a steam reforming process driven with solar heat using molten salts as heat transfer fluid

2022 ◽  
Vol 334 ◽  
pp. 01004
Author(s):  
Alberto Giaconia ◽  
Giampaolo Caputo ◽  
Primo Di Ascenzi ◽  
Giulia Monteleone ◽  
Luca Turchetti

Solar reforming of biogas or biomethane represents an example hydrogen production from the combination of renewable sources such as biomass and solar energy. Thanks to its relatively low-cost and flexibility, solar-reforming can represent a complementary source of hydrogen where/when the demand exceeds the green hydrogen availability from water electrolysis powered by PV or wind. Molten salts can be used as heat transfer fluid and heat storage medium in solar-driven steam reforming. The main units of the process have been developed at the pilot scale and experimentally tested in a molten salt experimental loop at ENEA-Casaccia research center: a molten salt heater and a molten salt membrane reformer. After experimental validation, techno-economic studies have been carried out to assess the solar reforming technology on commercial scale and exploitation opportunities have been analysed.

2002 ◽  
Vol 124 (2) ◽  
pp. 153-159 ◽  
Author(s):  
James E. Pacheco ◽  
Steven K. Showalter ◽  
William J. Kolb

Thermal storage improves the dispatchability and marketability of parabolic trough power plants allowing them to produce electricity on demand independent of solar collection. One such thermal storage system, a thermocline, uses a single tank containing a fluid with a thermal gradient running vertically through the tank, where hotter fluid (lower density) is at the top of the tank and colder fluid is at the base of the tank. The thermal gradient separates the two temperature potentials. A low-cost filler material provides the bulk of the thermal capacitance of the thermal storage, prevents convective mixing, and reduces the amount of fluid required. In this paper, development of a thermocline system that uses molten-nitrate salt as the heat transfer fluid is described and compared to a two-tank molten salt system. Results of isothermal and thermal cycling tests on candidate materials and salt safety tests are presented as well as results from a small pilot-scale (2.3 MWh) thermocline.


Energies ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 2340 ◽  
Author(s):  
Cristina Prieto ◽  
Alfonso Rodríguez-Sánchez ◽  
F. Ruiz-Cabañas ◽  
Luisa Cabeza

Parabolic trough collector (PTC) technology is currently the most mature solar technology, which has led to the accumulation of relevant operational experience. The overall performance and efficiency of these plants depends on several components, and the heat transfer fluid (HTF) is one of the most important ones. Using molten salts as HTFs has the advantage of being able to work at higher temperatures, but it also has the disadvantage of the potential freezing of the HTF in pipes and components. This paper models and evaluates two methods of freeze recovery, which is needed for this HTF system design: Heat tracing in pipes and components, and impedance melting in the solar field. The model is used to compare the parasitic consumption in three molten salts mixtures, namely Solar Salt, HiTec, and HiTec XL, and the feasibility of this system in a freezing event. After the investigation of each of these subsystems, it was concluded that freeze recovery for a molten salt plant is possible.


Author(s):  
James E. Pacheco ◽  
Steven K. Showalter ◽  
William J. Kolb

Abstract Thermal storage improves the dispatchability and marketability of parabolic trough power plants allowing them to produce electricity on demand independent of solar collection. One such thermal storage system, a thermocline, uses a single tank containing a fluid with a thermal gradient running vertically through the tank, where hotter fluid (lower density) is at the top of the tank and colder fluid is at the base of the tank. The thermal gradient separates the two temperature potentials. A low-cost filler material provides the bulk of the thermal capacitance of the thermal storage, prevents convective mixing, and reduces the amount of fluid required. In this paper, development of a thermocline system that uses molten-nitrate salt as the heat transfer fluid is described and compared to a two-tank molten salt system. Results of isothermal and thermal cycling tests on candidate materials and salt safety tests are presented as well as results from a small pilot-scale (2.3 MWh) thermocline.


Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7652
Author(s):  
Alberto Giaconia ◽  
Irena Balog ◽  
Giampaolo Caputo

Hybridization of CSP plants with alternative energy sources (fuels) represents a means to improve flexibility of operation, power dispatchability and utilization factor of the plant. New generation CSP plants make use of molten salts as Heat Transfer Fluid (HTF) besides Thermal Energy Storage (TES) medium. Therefore, proper interfaces should be developed to effectively transfer the heat from the back-up source to the molten salt. This paper presents the results obtained in the experimental validation of an innovative gas-fueled Molten Salt Heater (MSH) prototype. The objective of this research is to validate the MSH design, where the specific properties of molten salts (compared to other HTFs, e.g., thermal oils) have to be taken into account. The developed reduced-scale MSH (90 kW thermal) consists of a heat exchanger with the molten salt flowing inside finned tubes cross-flowed with the hot flue gas generated in an upstream combustion chamber. LPG or a biogas-like mixture has been used as gas fuel. Experimental results have been obtained with two different molten salt mixtures: the “solar salt” binary mixture (NaNO3/KNO3, 60/40%w) typically used in CSP applications (up to 565 °C) and the ternary mixture known as Hitec XL® containing sodium/potassium/calcium nitrates (NaNO3/KNO3/Ca(NO3)2, 15/43/42%w) characterized by lower freezing temperatures. Experimental tests have been carried out changing some operative parameters like the flow rate of the molten salt (0.45–0.94 kg/s), the inlet temperatures of the molten salt (303–445 °C) and of the hot gas (596–632 °C). For both molten salt mixtures, it was demonstrated that heat transfer correlations based on the Dittus-Boelter equation allow to predict experimental results with <10% deviation between experimental and theoretical values of the heat transfer coefficient.


2021 ◽  
Vol 301 ◽  
pp. 117400
Author(s):  
Shen Du ◽  
Ming-Jia Li ◽  
Ya-Ling He ◽  
Sheng Shen

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
J. Ignacio Ortega ◽  
J. Ignacio Burgaleta ◽  
Félix M. Téllez

Of all the technologies being developed for solar thermal power generation, central receiver systems (CRSs) are able to work at the highest temperatures and to achieve higher efficiencies in electricity production. The combination of this concept and the choice of molten salts as the heat transfer fluid, in both the receiver and heat storage, enables solar collection to be decoupled from electricity generation better than water∕steam systems, yielding high capacity factors with solar-only or low hybridization ratios. These advantages, along with the benefits of Spanish legislation on solar energy, moved SENER to promote the 17MWe Solar TRES plant. It will be the first commercial CRS plant with molten-salt storage and will help consolidate this technology for future higher-capacity plants. This paper describes the basic concept developed in this demonstration project, reviewing the experience accumulated in the previous Solar TWO project, and present design innovations, as a consequence of the development work performed by SENER and CIEMAT and of the technical conditions imposed by Spanish legislation on solar thermal power generation.


Author(s):  
Emerson E. John ◽  
W. Micah Hale ◽  
R. Panneer Selvam

In recent years due to rising energy costs as well as an increased interest in the reduction of greenhouse gas emissions, there is great interest in developing alternative sources of energy. One of the most viable alternative energy resources is solar energy. Concentrating solar power (CSP) technologies have been identified as an option for meeting utility needs in the U.S. Southwest. Areas where CSP technologies can be improved are improved heat transfer fluid (HTF) and improved methods of thermal energy storage (TES). One viable option for TES storage media is concrete. The material costs of concrete can be very inexpensive and the costs/ kWhthermal, which is based on the operating temperature, are reported to be approximately $1. Researchers using concrete as a TES storage media have achieved maximum operating temperatures of 400°C. However, there are concerns for using concrete as the TES medium, and these concerns center on the effects and the limitations that the high temperatures may have on the concrete. As the concrete temperature increases, decomposition of the calcium hydroxide (CH) occurs at 500°C, and there is significant strength loss due to degeneration of the calcium silicate hydrates (C-S-H). Additionally concrete exposed to high temperatures has a propensity to spall explosively. This proposed paper examines the effect of heating rates on high performance concrete mixtures. Concrete mixtures with water to cementitious material ratios (w/cm) of 0.15 to 0.30 and compressive strengths of up to 180 MPa (26 ksi) were cast and subjected to heating rates of 3, 5, 7, and 9° C/min. These concrete mixtures are to be used in tests modules where molten salt is used as the heat transfer fluid. Molten salt becomes liquid at temperatures exceeding 220°C and therefore the concrete will be exposed to high initial temperatures and subsequently at controlled heating rates up to desired operating temperatures. Preliminary results consistently show that concrete mixtures without polypropylene fibres (PP) cannot resist temperatures beyond 500° C, regardless of the heating rate employed. These mixtures spall at higher temperatures when heated at a faster rate (7° C/min). Additionally, mixtures which incorporate PP fibres can withstand temperatures up to 600° C without spalling irrespective of the heating rate.


2019 ◽  
Vol 118 ◽  
pp. 01041
Author(s):  
Chenggang Yang ◽  
Yuning Zhang ◽  
Fenghe Yan ◽  
Wenguang Zhang ◽  
Wei Li

In this paper, three-dimensional numerical simulation was taken on a Linear Fresnel solar receiver tube using molten salt as heat transfer fluid (HTF), in which the porous media was filled to enhance the heat transfer efficiency. The simulation was to analyze the influence of the different conditions (filling rate, porosity and thermal conductivity) on heat transfer effect and wall temperature difference. The results revealed that the Nu (Nusselt number) increased firstly and then decreased with the increasing filling rate in both center filling and annular filling types. The optimal thermal performance were obtained when filling rate were 0.8 and 0.2 in center filling and annular filling, respectively. The Nu were about 1.7 and 1.5 times as the clear receiver. The circumferential temperature difference decreased firstly and then increased with filling rate increasing in both center filling and annular filling types. The lowest circumferential temperature differences were achieved at the filling rate 0.8 and 0.4 in center filling and annular filling types, and temperature difference decreased 15.88°C and 22°C compared with clear receiver, respectively. The Nu and PEC both decreased with porosity increasing. However, the thermal conductivity of porous media had little influence to the Nu and circumferential wall temperature.


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