Experimental Study on the Modeling of Condensation Heat Transfer Coefficients in High Mass Flux Region of Refrigerant HFC-134a Inside the Vertical Smooth Tube in Annular Flow Regime

2011 ◽  
Vol 32 (1) ◽  
pp. 33-44 ◽  
Author(s):  
Ahmet S. Dalkilic ◽  
Somchai Wongwises
2005 ◽  
Vol 127 (12) ◽  
pp. 1305-1312 ◽  
Author(s):  
Chang Yong Park ◽  
Pega S. Hrnjak

Flow boiling heat transfer coefficients of CO2 are measured in a horizontal smooth tube with inner diameter 6.1mm. The test tube is heated by a secondary fluid maintaining constant wall temperature conditions. Heat transfer coefficients are measured at evaporation temperatures of −15 and −30°C, mass flux from 100to400kg∕m2s, and heat flux from 5to15kW∕m2 for qualities (vapor mass fractions) ranging from 0.1 to 0.8. The characteristics of CO2 flow boiling are explained by CO2 properties and flow patterns. The measured CO2 heat transfer coefficients are compared to other published data. Experiments with R22 were also conducted in the same system and the results show that the heat transfer coefficients for CO2 are 40 to 150% higher than for R22 at −15°C and low mass flux of 200kg∕m2s mostly due to the characteristics of CO2 nucleate boiling. The presented CO2 heat transfer coefficients indicate the reduction of heat transfer coefficient as mass flux increases at low quality regions and also show that dryout does not occur until the high quality region of 0.8, for mass fluxes of 200 and 400kg∕m2s. The Gungor and Winterton correlation gives a relatively good agreement with measured data; however it deviates more at lower evaporation temperature and high mass flux conditions.


Author(s):  
Mehmed Rafet Özdemir ◽  
Alihan Kaya ◽  
Ali Koşar

In this article, an experimental study on boiling heat transfer and fluid flow in microtubes at high mass fluxes is presented. De-ionized water flow was investigated over a broad range of mass flux (1000 kg/m2s–7500 kg/m2s) in microtubes with inner diameters of  ∼ 250 μm and ∼685 μm. The reason for using two different capillary diameters was to investigate the size effect on flow boiling. De-ionized water was used as working fluid, and the test section was heated by Joule heating. Heat transfer coefficients and qualities were deduced from local temperature measurements. It was found that high heat removal rates could be achieved at high flow rates under subcooled boiling conditions. It was also observed that heat transfer coefficients increased with mass flux, whereas they decreased with local quality and heat flux. Moreover, experimental heat flux data were compared with partial boiling correlations and fully developed boiling correlations. It was observed that at low wall superheat values, there was only a small inconsistency between the experimental data and the conventional partial boiling prediction method of Bergles, while the subcooled and low quality fully developed boiling heat transfer correlation of Kandlikar could fairly predict experimental results at high wall superheat values.


Author(s):  
Srinivas Garimella

This paper presents an overview of the use of flow visualization in micro- and mini-channel geometries for the development of pressure drop and heat transfer models during condensation of refrigerants. Condensation flow mechanisms for round, square and rectangular tubes with hydraulic diameters in the range 1–5 mm for 0 < x < 1 and 150 kg/m2-s and 750 kg/m2-s were recorded using unique experimental techniques that permit flow visualization during the condensation process. The effect of channel shape and miniaturization on the flow regime transitions was documented. The flow mechanisms were categorized into four different flow regimes: intermittent flow, wavy flow, annular flow, and dispersed flow. These flow regimes were further subdivided into several flow patterns within each regime. It was observed that the intermittent and annular flow regimes become larger as the tube hydraulic diameter is decreased, at the expense of the wavy flow regime. These maps and transition lines can be used to predict the flow regime or pattern that will be established for a given mass flux, quality and tube geometry. These observed flow mechanisms, together with pressure drop measurements, are being used to develop experimentally validated models for pressure drop during condensation in each of these flow regimes for a variety of circular and noncircular channels with 0.4 < Dh < 5 mm. These flow regime-based models yield substantially better pressure drop predictions than the traditionally used correlations that are primarily based on air-water flows for large diameter tubes. Condensation heat transfer coefficients were also measured using a unique thermal amplification technique that simultaneously allows for accurate measurement of the low heat transfer rates over small increments of refrigerant quality and high heat transfer coefficients characteristic of microchannels. Models for these measured heat transfer coefficients are being developed using the documented flow mechanisms and the corresponding pressure drop models as the basis.


Author(s):  
Ahmet Selim Dalkilic ◽  
Somchai Wongwises

The present study investigates an intensive comparison of flow regime maps for the verification of annular condensation flow of R134a checked by sight glasses at the inlet and outlet sections of a vertical smooth copper tube having inner diameter of 8.1 mm and a length of 500 mm. R134a and water are used as working fluids in the tube side and annular side of a double tube heat exchanger, respectively. The experimental apparatus are designed to capable of changing the different operating parameters such as mass flow rate, condensation temperature of refrigerant, cooling water temperature and mass flow rate of cooling water etc. and investigate their effect on heat transfer coefficients and pressure drops. Condensation experiments are performed at the mass flux of 456 kg m−2s−1, the saturation temperature is around 40°C, heat fluxes and average qualities are between 16.16–50.89 kW m−2 and 0.81–0.93 respectively. Considering Chen et al.’s annular flow theory on the heat transfer coefficients that are independent from tube orientation as long as annular flow exists along the tube length, experimental data belong to annular flow inside the test tube are plotted on the various flow regime maps and used in the flow regime identification correlations proposed for two-phase flow in horizontal and vertical tubes separately. In spite of their different operating conditions, Barnea et al., Hewitt and Robertson, Baker, Thome, Kattan et al., Chen et al.’s flow regime maps and Taitel and Dukler’s, Dobson’s, Akbar et al.’s, Breber et al.’s, Cavallini et al.’s, Soliman’s flow pattern correlations from literature are found to be predictive for the annular flow conditions in the test tube.


1998 ◽  
Vol 120 (1) ◽  
pp. 193-213 ◽  
Author(s):  
M. K. Dobson ◽  
J. C. Chato

An experimental study of heat transfer and flow regimes during condensation of refrigerants in horizontal tubes was conducted. Measurements were made in smooth, round tubes with diameters ranging from 3.14 mm to 7.04 mm. The refrigerants tested were R-12, R-22, R-134a, and near-azeotropic blends of R-32/R-125 in 50 percent/50 percent and 60 percent/40 percent compositions. The study focused primarily on measurement and prediction of condensing heat transfer coefficients and the relationship between heat transfer coefficients and two-phase flow regimes. Flow regimes were observed visually at the inlet and outlet of the test condenser as the heat transfer data were collected. Stratified, wavy, wavy annular, annular, annular mist, and slug flows were observed. True mist flow without a stable wall film was not observed during condensation tests. The experimental results were compared with existing flow regime maps and some corrections are suggested. The heat transfer behavior was controlled by the prevailing flow regime. For the purpose of analyzing condensing heat transfer behavior, the various flow regimes were divided into two broad categories of gravity-dominated and shear-dominated flows. In the gravity dominated flow regime, the dominant heat transfer mode was laminar film condensation in the top of the tube. This regime was characterized by heat transfer coefficients that depended on the wall-to-refrigerant temperature difference but were nearly independent of mass flux. In the shear-dominated flow regime, forced-convective condensation was the dominant heat transfer mechanism. This regime was characterized by heat transfer coefficients that were independent of temperature difference but very dependent on mass flux and quality. Heat transfer correlations that were developed for each of these flow regimes successfully predicted data from the present study and from several other sources.


2008 ◽  
Vol 131 (2) ◽  
Author(s):  
Yoon Jo Kim ◽  
Jeremy Jang ◽  
Predrag S. Hrnjak ◽  
Min Soo Kim

This paper presents heat transfer data for the condensation of CO2 at low temperatures in horizontal smooth and microfin tubes. The test tubes included a 3.48 mm inner diameter smooth tube and a 3.51 mm melt-down diameter microfin tube. The test was performed over a mass flux range of 200–800 kg/m2 s and at saturation temperatures of −25°C and −15°C, respectively. The effect of various parameters—diameter, mass flux, vapor quality, and temperature difference between inner wall and refrigerant—on heat transfer coefficient and enhancement factor is analyzed. The data are compared with several correlations. The existing correlations for the smooth tube mostly overpredicted the heat transfer coefficients of the present study, which is possibly resulted from the characteristics of carbon dioxide as a “high pressure refrigerant.” For the microfin tubes, due to the complexity and variety of fin geometry and flow mechanisms in microfin tubes, most of the correlations for the microfin tube were not applicable for the experimental data of the present study. The average enhancement factors and penalty factors evidenced that it was not always true that the internally finned geometry guaranteed the superior in-tube condensation performance of the microfin tube in refrigeration and air-conditioning systems.


2002 ◽  
Vol 124 (6) ◽  
pp. 1137-1146 ◽  
Author(s):  
F. J. Smit ◽  
J. R. Thome ◽  
J. P. Meyer

Heat transfer coefficients during condensation of zeotropic refrigerant mixtures were obtained at mass fractions of 90 percent/10 percent, 80 percent/20 percent, 70 percent/30 percent, 60 percent/40 percent, and 50 percent/50 percent for HCFC-22/HCFC-142b and for pure HCFC-22 in a horizontal smooth tube at a high saturation pressure of 2.43 MPa. The measurements were taken in a series of eight 8.11 mm inner diameter smooth tubes with lengths of 1 603 mm. At low mass fluxes, from 40 kg/m2s to 350 kg/m2s where the flow regime is predominately stratified wavy, the refrigerant mass fraction influenced the heat transfer coefficient by up to a factor of two, decreasing as the mass fraction of HCFC-142b is increased. At high mass fluxes of 350 kg/m2s and more, the flow regime was predominately annular and the heat transfer coefficients were not strongly influenced by the refrigerant mass fraction, decreasing only by 7 percent as the refrigerant mass fraction changed from 100 percent HCFC-22 to 50 percent/50 percent HCFC-22/HCFC-142b. The results also indicated that of three methods tested to predict heat transfer coefficients, the flow pattern correlation of Dobson and Chato (1998) gave the best results for pure HCFC-22 and for the mixtures utilizing the Silver-Bell-Ghaly method (1964).


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