Low Mass Quality Flow Boiling in Microtubes at High Mass Fluxes

2011 ◽  
Vol 3 (4) ◽  
Author(s):  
Mehmed Rafet Özdemir ◽  
Alihan Kaya ◽  
Ali Koşar
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
High Mass ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Mass Fluxes ◽  
Wall Superheat

In this article, an experimental study on boiling heat transfer and fluid flow in microtubes at high mass fluxes is presented. De-ionized water flow was investigated over a broad range of mass flux (1000 kg/m2s–7500 kg/m2s) in microtubes with inner diameters of  ∼ 250 μm and ∼685 μm. The reason for using two different capillary diameters was to investigate the size effect on flow boiling. De-ionized water was used as working fluid, and the test section was heated by Joule heating. Heat transfer coefficients and qualities were deduced from local temperature measurements. It was found that high heat removal rates could be achieved at high flow rates under subcooled boiling conditions. It was also observed that heat transfer coefficients increased with mass flux, whereas they decreased with local quality and heat flux. Moreover, experimental heat flux data were compared with partial boiling correlations and fully developed boiling correlations. It was observed that at low wall superheat values, there was only a small inconsistency between the experimental data and the conventional partial boiling prediction method of Bergles, while the subcooled and low quality fully developed boiling heat transfer correlation of Kandlikar could fairly predict experimental results at high wall superheat values.

Flow Boiling Heat Transfer of CO2 at Low Temperatures in a Horizontal Smooth Tube

2005 ◽  
Vol 127 (12) ◽  
pp. 1305-1312 ◽  
Author(s):  
Chang Yong Park ◽  
Pega S. Hrnjak
Keyword(s):  
Heat Transfer ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Smooth Tube ◽  
High Mass ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Flow Boiling Heat Transfer

Flow boiling heat transfer coefficients of CO2 are measured in a horizontal smooth tube with inner diameter 6.1mm. The test tube is heated by a secondary fluid maintaining constant wall temperature conditions. Heat transfer coefficients are measured at evaporation temperatures of −15 and −30°C, mass flux from 100to400kg∕m2s, and heat flux from 5to15kW∕m2 for qualities (vapor mass fractions) ranging from 0.1 to 0.8. The characteristics of CO2 flow boiling are explained by CO2 properties and flow patterns. The measured CO2 heat transfer coefficients are compared to other published data. Experiments with R22 were also conducted in the same system and the results show that the heat transfer coefficients for CO2 are 40 to 150% higher than for R22 at −15°C and low mass flux of 200kg∕m2s mostly due to the characteristics of CO2 nucleate boiling. The presented CO2 heat transfer coefficients indicate the reduction of heat transfer coefficient as mass flux increases at low quality regions and also show that dryout does not occur until the high quality region of 0.8, for mass fluxes of 200 and 400kg∕m2s. The Gungor and Winterton correlation gives a relatively good agreement with measured data; however it deviates more at lower evaporation temperature and high mass flux conditions.

Flow Boiling Heat Transfer, Pressure Drop, and Flow Pattern for CO2 in a 3.5mm Horizontal Smooth Tube

2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Flow Pattern ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Flow Patterns ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Flow Boiling Heat Transfer

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.

Two-Phase Pressure Drop and Boiling Heat Transfer in a Single Horizontal Microchannel

2006 ◽  
Author(s):  
Cheol Huh ◽  
Moo Hwan Kim
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Local Flow ◽  
Heat Transfer Coefficients ◽  
Phase Pressure

With a single microchannel and a series of microheaters made with MEMS technique, two-phase pressure drop and local flow boiling heat transfer were investigated using deionized water in a single horizontal rectangular microchannel. The test microchannel has a hydraulic diameter of 100 μm and length of 40 mm. A real time observation of the flow patterns with simultaneous measurement are made possible. Tests are performed for mass fluxes of 90, 169, and 267 kg/m2s and heat fluxes of from 100 to 600 kW/m2. The experimental local flow boiling heat transfer coefficients and two-phase frictional pressure gradient are evaluated and the effects of heat flux, mass flux, and vapor qualities on flow boiling are studied. Both the evaluated experimental data are compared with existing correlations. The experimental heat transfer coefficients are nearly independent on mass flux and the vapor quality. Most of all correlations do not provide reliable heat transfer coefficients predictions with vapor quality and prediction accuracy. As for two-phase pressure drop, the measured pressure drop increases with the mass flux and heat flux. Most of all existing correlations of two-phase frictional pressure gradient do not predict the experimental data except some limited conditions.

Effect of Inlet Restriction on Flow Boiling Heat Transfer in a Horizontal Microtube

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Pressure Drop ◽  
Critical Heat Flux ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Mass Fluxes ◽  
Flow Boiling Heat Transfer ◽  
Low Mass

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.

scholarly journals Flow boiling heat transfer coefficient of R-134a/R-290/R-600a mixture in a smooth horizontal tube

2008 ◽  
Vol 12 (3) ◽  
pp. 33-44 ◽  
Author(s):  
Raja Balakrishnan ◽  
Lal Dhasan ◽  
Saravanan Rajagopal
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Flow Boiling Heat Transfer ◽  
R 134A

An investigation on in-tube flow boiling heat transfer of R-134a/R-290/R-600a (91%/4.068%/4.932% by mass) refrigerant mixture has been carried out in a varied heat flux condition using a tube-in-tube counter-flow test section. The boiling heat transfer coefficients at temperatures between -5 and 5?C for mass flow rates varying from 3 to 5 g/s were experimentally arrived. Acetone is used as hot fluid, which flows in the outer tube of diameter 28.57 mm, while the test fluid flows in the inner tube of diameter 9.52 mm. By regulating the acetone flow rate and its entry temperature, different heat flux conditions between 2 and 8 kW/m2 were maintained. The pressure of the refrigerant was maintained at 3.5, 4, and 5 bar. Flow pattern maps constructed for the considered operating conditions indicated that the flow was predominantly stratified and stratified wavy. The heat transfer coefficient was found to vary between 500 and 2200 W/m2K. The effect of nucleate boiling prevailing even at high vapor quality in a low mass and heat flux application is high-lighted. The comparison of experimental results with the familiar correlations showed that the correlations over predict the heat transfer coefficients of this mixture.

scholarly journals Boiling Heat Transfer Performance of Parallel Porous Microchannels

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2970
Author(s):  
Donghui Zhang ◽  
Haiyang Xu ◽  
Yi Chen ◽  
Leiqing Wang ◽  
Jian Qu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
High Heat Flux ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Boiling Process

Flow boiling in microporous layers has attracted a great deal of attention in the enhanced heat transfer field due to its high heat dissipation potential. In this study, flow boiling experiments were performed on both porous microchannels and a copper-based microchannel, using water as the coolant. As the heat flux was less than 80 W/cm2, the porous microchannels presented significantly higher boiling heat transfer coefficients than the copper-based microchannel. This was closely associated with the promotion of the nucleation site density of the porous coating. With the further increase in heat flux, the heat transfer coefficients of the porous microchannels were close to those of the copper-based sample. The boiling process in the porous microchannel was found to be dominated by the nucleate boiling mechanism from low to moderate heat flux (<80 W/cm2).This switched to the convection boiling mode at high heat flux. The porous samples were able to mitigate flow instability greatly. A visual observation revealed that porous microchannels could suppress the flow fluctuation due to the establishment of a stable nucleate boiling process. Porous microchannels showed no advantage over the copper-based sample in the critical heat flux. The optimal thickness-to-particle-size ratio (δ/d) for the porous microchannel was confirmed to be between 2–5. In this range, the maximum enhanced effect on boiling heat transfer could be achieved.

Flow Boiling Heat Transfer Enhancement from Carbon Nanotube-Enhanced Surfaces

2014 ◽  
Vol 348 ◽  
pp. 20-26
Author(s):  
I. Pranoto ◽  
C. Yang ◽  
L.X. Zheng ◽  
K.C. Leong ◽  
P.K. Chan
Keyword(s):  
Heat Transfer ◽  
Carbon Nanotube ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Aluminum Surface ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Mass Fluxes ◽  
Flow Boiling Heat Transfer

This paper presents an experimental study of flow boiling heat transfer from carbon nanotube (CNT) structures in a two-phase cooling facility. Multi-walled CNT (MWCNT) structures of dimensions 80 mm × 60 mm were applied to a horizontal flow boiling channel. Two CNT structures with different properties viz. NC-3100 and MERCSD were tested with a dielectric liquid FC-72. The height of the CNT structures was fixed at 37.5 μm and tests were conducted at coolant mass fluxes of 35, 50, and 65 kg/m2·s under saturated flow boiling conditions. The experimental results show that the CNT structures enhance the boiling heat transfer coefficients by up to 1.6 times compared to the smooth aluminum surface. The results also show that the CNT structures increase significantly the Critical Heat Flux (CHF) of the smooth aluminum surface from 66.7 W/cm2 to 100 W/cm2.

Flow Boiling in Minichannels of Copper, Brass, and Aluminum Round Tubes

2004 ◽  
Author(s):  
K. H. Bang ◽  
W. H. Choo
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Wall Heat Flux ◽  
Vapor Quality ◽  
Transfer Coefficients ◽  
Flow Boiling Heat Transfer

The past work on flow boiling heat transfer in minichannels ranging one to three millimeters of hydraulic diameter has indicated that the local heat transfer coefficients are largely independent of mass flux and vapor quality, but mainly a function of wall heat flux. The present work is a revisit of flow boiling in minichannels by conducting experiment using 1.67 mm inner diameter tubes of three different materials; aluminum, brass, and copper, to investigate an effect of the tube inner surface conditions with the focus on an effect on nucleate boiling. Tests were conducted for R-22, a fixed mass flux of 600 kg/m2s, 5∼30 kW/m2 of wall heat flux, 0.0∼0.9 of local vapor quality. The present experimental data confirmed that the flow boiling heat transfer coefficient in a minichannel varies only by heat flux, independent of mass flux and vapor quality. The effect of tube material was found small for the tubes used in the present work. The present data were well predicted by the correlation proposed by Tran et al. (1996).

Boiling Heat Transfer of Carbon Dioxide in Horizontal Tubes

2007 ◽  
Author(s):  
Eiji Hihara ◽  
Chaobin Dang
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
The Heat Transfer Coefficient

In this study, boiling heat transfer coefficients of carbon dioxide in horizontally located smooth tubes were experimentally investigated. The inner diameter of heat transfer tubes was 1, 2, 4, and 6 mm. Experiments were conducted at evaporating temperature of 5 and 15 °C, heat fluxes from 4.5 to 36 kW/m2, and mass fluxes from 360 to 1440 kg/m2s. The heat transfer coefficients in the pre-dryout region and post-dryout region were investigated, as well as the dryout quality. Due to the small viscosity and surface tension of CO2, the dryout occurs at a small quality from 0.4 to 0.7. The inception quality decreases with the increase of mass flux, and is affected by the heat flux and tube diameter; the effects of heat flux on the heat transfer coefficient are much significant in the pre-dryout region, which is related with the activation of nucleate boiling. On the contrary, the effects of mass flux are relatively low due to the low two-phase density ratio near the critical point. In addition, this tendency becomes more significant when the small tube is tested; In the post-dryout region, mass velocity is the dominating factor on heat transfer coefficient. At small mass flux, the heat transfer coefficient decreases with the increase of quality, while at large mass flux such as 1440kg/m2s, the heat transfer coefficient turns to increasing with the quality. By increasing the evaporating temperature, the pre-dryout heat transfer coefficient increases, while the dryout inception quality and post-dryout heat transfer coefficient are not affected greatly by the evaporating temperature.

Heat Transfer Characteristics and Bubble Behaviors During Nucleate Flow Boiling for Sodium Chloride Solution

2019 ◽  
Author(s):  
Junping Gu ◽  
Guoli Tang ◽  
Yuxin Wu ◽  
Junfu Lyu ◽  
Hairui Yang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Saline Solution ◽  
Flow Boiling ◽  
Pure Water ◽  
Nucleate Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Nucleate Boiling Heat Transfer

Abstract Deep understanding of nucleate boiling heat transfer mechanism of saline solution is of great importance for the design and safe operation of steam generation equipment. In this paper, the nucleate flow boiling process of saline solution in a vertical heated pipe was experimentally studied within the concentration range of 0 % ∼ 6 %. In order to realize the visualization, the vertical heated pipe was made of transparent silica glass and a transparent ITO heater was used to provide energy for boiling. The high-speed high-resolution camera was used to capture the vapor-liquid two-phase flow structure. The bubble behaviors such as bubble departure diameter, bubble departure frequency, bubble growth time and waiting time were investigated under different operating conditions. The experimental results showed that the heat transfer deterioration did not occur within the solution concentration of 6% in this work. Under some low heat flux conditions, the heat transfer coefficients of solution can be higher than those of pure water. The reason for this phenomenon can be explained by the different bubble behaviors. Comparing to pure water, the bubble departure diameter of saline solution is bigger and bubble departure frequency is lower. The influences of operating parameters, including concentration, mass flux (200 kg/m2s ∼ 600 kg/m2s), heat flux (30 kW/m2 ∼ 180 kW/m2) and subcooling of fluid (5 K ∼ 35 K), on the nucleate boiling heat transfer coefficients and bubble parameters were comprehensively studied.

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