Ink-lift-off during offset printing: a novel mechanism behind ink–paper coating adhesion failure

2014 ◽  
Vol 29 (5) ◽  
pp. 370-391 ◽  
Author(s):  
Hajer Kamal Alm ◽  
Göran Ström ◽  
Joachim Schoelkopf ◽  
Patrick Gane
2010 ◽  
Vol 24 (3) ◽  
pp. 449-469 ◽  
Author(s):  
Hajer Kamal ◽  
Göran Ström ◽  
Joachim Schoelkopf ◽  
Patrick A. C. Gane

2018 ◽  
Vol 33 (1) ◽  
pp. 150-163 ◽  
Author(s):  
Sofia Thorman ◽  
Göran Ström ◽  
Patrick A. C. Gane

Abstract Print mottle is a serious and yet common print defect in offset printing. An imbalance between the feed of fountain solution and the ability of the paper substrate to absorb and transport this water away from the surface can cause moisture/water interference problems. In the study presented here, we have investigated the uniformity of aqueous absorption and coating structure of pilot-coated papers with different types and dosages of dispersants and linked this to print mottle and uncovered areas (UCA). In earlier studies, the print quality of these papers indicated that a moderate addition of excess dispersant caused ink refusal, ink-lift-off (ink-surface adhesion failure) and water-interference mottle when printing at elevated fountain feed. In the present study, we have shown that a majority of the samples with uneven water/moisture absorption and an uneven burn-out reflectance tended to have more severe printing problems related to surface-moisture/water.An aqueous staining technique was used to characterise the absorption non-uniformities. This method has been developed previously with focus on absorption of flexographic water-based inks but can clearly give relevant information also for offset printing, when it comes to moisture/water interference mottle.


Nature ◽  
2006 ◽  
Author(s):  
Geoff Brumfiel
Keyword(s):  

Nature ◽  
2006 ◽  
Author(s):  
Killugudi Jayaraman
Keyword(s):  

TAPPI Journal ◽  
2012 ◽  
Vol 11 (10) ◽  
pp. 9-17
Author(s):  
ALESSANDRA GERLI ◽  
LEENDERT C. EIGENBROOD

A novel method was developed for the determination of linting propensity of paper based on printing with an IGT printability tester and image analysis of the printed strips. On average, the total fraction of the surface removed as lint during printing is 0.01%-0.1%. This value is lower than those reported in most laboratory printing tests, and more representative of commercial offset printing applications. Newsprint paper produced on a roll/blade former machine was evaluated for linting propensity using the novel method and also printed on a commercial coldset offset press. Laboratory and commercial printing results matched well, showing that linting was higher for the bottom side of paper than for the top side, and that linting could be reduced on both sides by application of a dry-strength additive. In a second case study, varying wet-end conditions were used on a hybrid former machine to produce four paper reels, with the goal of matching the low linting propensity of the paper produced on a machine with gap former configuration. We found that the retention program, by improving fiber fines retention, substantially reduced the linting propensity of the paper produced on the hybrid former machine. The papers were also printed on a commercial coldset offset press. An excellent correlation was found between the total lint area removed from the bottom side of the paper samples during laboratory printing and lint collected on halftone areas of the first upper printing unit after 45000 copies. Finally, the method was applied to determine the linting propensity of highly filled supercalendered paper produced on a hybrid former machine. In this case, the linting propensity of the bottom side of paper correlated with its ash content.


TAPPI Journal ◽  
2010 ◽  
Vol 9 (10) ◽  
pp. 7-15
Author(s):  
HANNA KOIVULA ◽  
DOUGLAS BOUSFIELD ◽  
MARTTI TOIVAKKA

In the offset printing process, ink film splitting has an important impact on formation of ink filaments. The filament size and its distribution influence the leveling of ink and hence affect ink setting and the print quality. However, ink filaments are difficult to image due to their short lifetime and fine length scale. Due to this difficulty, limited work has been reported on the parameters that influence filament size and methods to characterize it. We imaged ink filament remains and quantified some of their characteristics by changing printing speed, ink amount, and fountain solution type. Printed samples were prepared using a laboratory printability tester with varying ink levels and operating settings. Rhodamine B dye was incorporated into fountain solutions to aid in the detection of the filaments. The prints were then imaged with a confocal laser scanning microscope (CLSM) and images were further analyzed for their surface topography. Modeling of the pressure pulses in the printing nip was included to better understand the mechanism of filament formation and the origin of filament length scale. Printing speed and ink amount changed the size distribution of the observed filament remains. There was no significant difference between fountain solutions with or without isopropyl alcohol on the observed patterns of the filament remains.


2006 ◽  
Vol 60 (12) ◽  
pp. 1776-1785
Author(s):  
Koji Okomori
Keyword(s):  

Sign in / Sign up

Export Citation Format

Share Document