Multivariate Statistical Process Control Based on Principal Component Analysis (MSPC-PCA): Some Reflections and a Case Study in an Autobody Assembly Process

2007 ◽  
Vol 19 (4) ◽  
pp. 311-325 ◽  
Author(s):  
Alberto Ferrer
REAKTOR ◽  
2017 ◽  
Vol 7 (02) ◽  
pp. 61
Author(s):  
S. B. Sasongko ◽  
K. A. Ibrahim ◽  
A. Ahmad

This research looks into the issues of the quality improvement based on process control instead of product control using multivariate statistical process contro. A deterministic model of a proton exchange membrane fuel cell (PEM-FC) power plant was used as a case study to represent a multi variable or mukti equipment system. A three-step approach is proposed which  can be classified into fault detection, fault isolation, and faulr diagnosis. The fault detection and the isolation utilize the multivariate analysis and yhe contro chart method , which uses the series multi-block principal component analysis  of extended of PCA method. The series block principal component abalysis is solved using the non linear iteration partial least squares (NIPALS) algorithm. The SB-PCA can advangeouly incorporate the control chart, namely, T2 Hotelling control chart. In the fault diagnosis chart, the normalized variable method was successfully applied in this study with promising results. As a conclution, the result of this study demonstrated the potentials of multivariate statistical process control in solving fault detection and diagnosis problem for multi variable and multi equipment system.Keywords : statistical process control, principal component, fault analysis


2009 ◽  
Vol 413-414 ◽  
pp. 583-590 ◽  
Author(s):  
Fei He ◽  
Min Li ◽  
Jian Hong Yang ◽  
Jin Wu Xu

In order to monitor nonlinear production process effectively, multivariate statistical process control based on kernel principal component analysis is applied to process monitoring and diagnosis. Squared prediction error (SPE) statistic of the kernel principal component analysis (KPCA) model is used for process monitoring, and the fault causes of the production process could be tracked by the methods of data reconstruction and the optimal neighbor selection strategy. Simulation data and Tennessee Eastman process data are used for model validation, as a result the proposed method has better performance on abnormality detecting, compared with multivariate statistical process control based on linear principal component analysis. What is more, the causes of the faults are tracked effectively, thus the production process can be adjusted to prevent substandard products.


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