Modeling and Simulation of Surface Roughness in Magnetic Abrasive Finishing Using Non-Uniform Surface Profiles

2007 ◽  
Vol 22 (2) ◽  
pp. 256-270 ◽  
Author(s):  
V. K. Jain ◽  
S. C. Jayswal ◽  
P. M. Dixit
Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 464 ◽  
Author(s):  
Joonhyuk Song ◽  
Takeo Shinmura ◽  
Sang Don Mun ◽  
Minyoung Sun

The research aims to describe the micro-machining characteristics in a high-speed magnetic abrasive finishing, which is applicable for achieving the high surface accuracy and dimensional accuracy of fine ceramic bars that are typically characterized by strong hardness and brittle susceptibility. In this paper, the high-speed magnetic abrasive finishing was applied to investigate how the finishing parameters would have effects on such output parameters as surface roughness, variation of diameters, roundness, and removed weight. The results showed that, under variants of diamond abrasives sizing between (1, 3 and 9 µm), 1 µm showed comparatively good values as for surface roughness and roundness within shortest processing time. When the optimal condition was used, the surface roughness Ra and roundness (LSC) were improved to 0.01 µm and 0.14 µm, respectively. The tendency of diameter change could be categorized into two regions—stable and unstable. The finding from the study was that the performance of ultra-precision processing linear controlling was possibly achievable for the stable region of diameter change, while linearly controlling diameters in the workpiece.


2006 ◽  
Vol 304-305 ◽  
pp. 384-388
Author(s):  
Shu Ren Zhang ◽  
W.N. Liu

Magnetic Abrasive Finishing (MAF) is relatively a new finishing technique that employs the magnetic force for finishing. In the paper, finishing mechanism of MAF is studied and four self-sharpening modes of abrasive particles are put forward. With the cylindrical magnetic abrasive apparatus designed and made by the author, a series of experiments on finishing the cylindrical surfaces of nonferromagnetic materials and ferromagnetic materials are carried out. The influence of technical parameters (finishing speed, feed speed, finishing time and so on) on finishing performance is analyzed. Choosing the optimized technical parameters, , the surface roughness of ferromagnetic materials changes from Ra 0.825µm to Ra 0.045µm after the 12-minute finishing experiment; the surface roughness of nonferromagnetic materials changes from Ra 0.434µm to Ra 0.096µm after the 20-minute finishing experiment.


2009 ◽  
Vol 76-78 ◽  
pp. 246-251
Author(s):  
Shao Hui Yin ◽  
Yu Wang ◽  
Han Huang ◽  
Yong Jian Zhu ◽  
Yu Feng Fan ◽  
...  

This paper investigates the effect of horizontal vibration assistance on surface roughness in magnetic abrasive finishing, and the material removal mechanism associated. The experiments on vibration-assisted finishing have clearly indicated that the improvement of surface roughness is mainly attributed to the cross-cutting effect of abrasives.


Author(s):  
Arthur A. Graziano ◽  
Vasishta Ganguly ◽  
Tony Schmitz ◽  
Hitomi Yamaguchi

Freeform surfaces, including the femoral components of knee prosthetics, present a significant challenge in manufacturing. The finishing process is often performed manually, which leads to surface finish variations. In the case of knee prosthetics, this can be a factor leading to accelerated wear of the polyethylene tibial component. The wear resistance of polyethylene components might be influenced by not only the roughness but also the lay of femoral component surfaces. This study applies magnetic abrasive finishing (MAF) for nanometer-scale finishing of cobalt chromium alloys, which are commonly used in knee prosthetics and other freeform components. Using flat disks as workpieces, this paper shows the dominant parameters for controlling the lay in MAF and demonstrates the feasibility of MAF to alter the lay while controlling the surface roughness. The manually finished disk surfaces (with roughness around 3 nm Sa), consisting of random cutting marks, were compared to MAF-produced surfaces (also with roughness around 3 nm Sa) with different lays. Tests using deionized water droplets show that the lay influences the wetting properties even if the surface roughness changes by no more than a nanometer. Surfaces with unidirectional cutting marks exhibit the least wettability, and increasing the cross-hatch angle in the MAF-produced surfaces increases the wettability. Surfaces consisting of short, intermittent cutting marks were the most wettable by deionized water.


2010 ◽  
Author(s):  
Mehrdad Givi ◽  
Alireza Fadaei Tehrani ◽  
Aminollah Mohammadi ◽  
F. Barlat ◽  
Y. H. Moon ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document