Round robin study on structural hot-spot and effective notch stress analysis

2008 ◽  
Vol 3 (4) ◽  
pp. 335-345 ◽  
Author(s):  
Wolfgang Fricke ◽  
Andrea Bollero ◽  
Ionel Chirica ◽  
Yordan Garbatov ◽  
Fabrice Jancart ◽  
...  
Author(s):  
Majid Anvari ◽  
Øyvind Fagnastøl ◽  
Bernt J. Leira

Applicability of different approaches, i.e. nominal stress-, structural hot spot- and effective notch stress approach, for fatigue assessment of welded structures has been discussed. The effective notch stress approach was validated for a cruciform fillet welded and fully penetration welded joint, according to DNV guideline [1]. The same fillet welded joint was further investigated for varying weld sizes. The results show that with changing weld size, there are considerable differences between calculated stresses, and specially calculated fatigue lives, when comparing with nominal stress approach. Further investigations revealed that there is a nonlinear relation between effective notch stress and weld sizes, while comparison of the notch stress and nominal stress approaches indicate that a linear relation is to be expected. Based on the established methodology for the cruciform joint, another joint, i.e. a knee plate located in a horizontal brace of a drilling vessel, was assessed for weld root fatigue. Based on the proposed equations and the linear relation found between the nominal- and the notch stress S-N curves, a weld size providing a longer fatigue life at the weld root, rather than that at the toe, was proposed.


2017 ◽  
Vol 50 (3) ◽  
pp. 220-223
Author(s):  
Ilkka Valkonen ◽  
Antti Valkonen

Juuren puolen väsyminen on käytännössä erityisen ongelmallinen syystä, että vauriota ei voi havaita ennenkuin särö on edennyt hitsin läpi. Analyysimenetelmistä esimerkiksi ns. Hot-Spot menetelmä ei sovellu juuren puolen väsymisen arviointiin. Eurocode kolmessa on joitain tapauksia, jotka käytännössä ovat juuren puolen säröön liittyviä, mutta yleistä käyttökelpoista menetelmää ei ole aikaisemmin esiintynyt. Viime vuosina on kyseisen ongelman ratkaisuun esitetty tehollisen loven menetelmää (ENS, "Effective Notch Stress"), jossa juurivirhe mallinnetaan ja virheen päissä kytetään 1 mm säteistä kaarta. Elementtimenetelmään on uutena yleisempään tietoisuuteen tullut alkujaan Belytschkon ja hänen ryhmänsä kehittämä XFEM, jolla pystyy mallintamaan särön elementtiverkosta riippumatta. Tämä antaa teoriassa hyvän mahdollisuuden tuotantokäyttöön soveltuvan analyysimenetelmän pohjaksi. Tämän esityksen tarkoituksena on verrata nimellisen jännityksen menetelmää, ENS-menetelmää, sekä XFEM-murtumismekaniikan käyttöä juuren puolen väsymisen arviointiin.


2017 ◽  
Vol 9 (1) ◽  
pp. 9-24 ◽  
Author(s):  
Andreas TARAS ◽  
Harald UNTERWEGER

The fatigue design life of welded joints in steel structures is increasingly assessed by using numerical models and methods, such as the structural (hot-spot) stress method and the effective notch stress method. When compared to the classical design approach using nominal stress S-N design curves, these methods offer the advantage of flexibility and a wider scope of application. However, a number of questions arise when these methods are used to assess geometrically "imperfect" welded joints, such as joints with plate misalignments or excessive weld convexity or concavity. In these cases, the classical S-N curves are known to cover imperfections up to the common tolerance classes for fatigue-prone welded joints (e.g. in accordance with ISO 5817 class B). For the numerical methods, differing and conflicting recommendations exist on how to account for the geometric imperfections in the welded joints, with little or no background to these recommendations available. In this paper, a study is presented in which two standard welded joints (butt welds between plates of equal and unequal thickness; T-joints with fillet welds) are analysed with the help of the structural (hot-spot) stress and the effective notch stress approach, considering various levels of geometric imperfection up to the tolerance limits, and the resulting fatigue life predictions are compared to test results from the literature and the nominal stress approach predictions. Since the nominal stress approach curves are based on reliable statistical data and desired survival probabilities for these known, standard cases, this methodology allows one to determine the correct application of the numerical methods to cases with geometric imperfections. This information may be used for a pertinent refinement of design recommendations for these methods, as well as for cases where these methods are applied to fitness-for-purpose assessments - e.g. because the nominal stress approach is not applicable.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1249
Author(s):  
Yixun Wang ◽  
Yuxiao Luo ◽  
Yuki Kotani ◽  
Seiichiro Tsutsumi

The existing S-N curves by effective notch stress to assess the fatigue life of gusset welded joints can result in reduced accuracy due to the oversimplification of bead geometries. The present work proposes the parametric formulae of stress concentration factor (SCF) for as-welded gusset joints based on the spline model, by which the effective notch stress can be accurately calculated for fatigue resistance assessment. The spline model is also modified to make it applicable to the additional weld. The fatigue resistance of as-welded and additional-welded specimens is assessed considering the geometric effects and weld profiles. The results show that the error of SCFs by the proposed formulae is proven to be smaller than 5%. The additional weld can increase the fatigue life by as great as 9.4 times, mainly because the increasing weld toe radius and weld leg length lead to the smaller SCF. The proposed series of S-N curves, considering different SCFs, can be used to assess the welded joints with various geometric parameters and weld profiles.


1987 ◽  
Vol 109 (4) ◽  
pp. 375-380
Author(s):  
Tie-yun Chen ◽  
Wei-min Chen

The geometry of overlapping tubular joints, the equations of intersection curves and the coordinate of the intersection point are introduced first. The variational method for simple tubular joints is extended to the stress analysis of tubular K-joints with overlap. The computer program is compiled. The stress concentration factor and the position of the hot spot of an overlapping joint are found. For the sake of proving the feasibility of our analysis and program, the computed results are compared with experimental data of our photoelastic experiment and other experiments.


2017 ◽  
pp. 79-86
Author(s):  
N.L. Pang ◽  
X.-L. Zhao ◽  
F.R. Mashiri ◽  
P. Dayawansa ◽  
J.W.H. Price

Author(s):  
M H Kim ◽  
H J Kim ◽  
J H Han ◽  
J M Lee ◽  
Y D Kim ◽  
...  

The purpose of this study is to investigate the fatigue strength of butt-welded joints with special attention paid to employing different kinds of backing plates. The effect of the under-matched weld was also considered. Four different cases of backing scenarios for butt-welded specimens such as steel backing, ceramic backing, CMT (no backing by cold metal transfer) and UM (under-matched welded specimen) were investigated. A series of fatigue tests was performed to compare the fatigue strength of butt-welded joints with respect to different backing scenarios. Effective notch stress was used for the interpretation of fatigue strength of butt-welded specimens with backing plates based on finite element analyses for calculating fatigue notch factors. When results were presented from the effective notch stress, all backing scenarios considered in this study exhibited the fatigue strengths corresponding to the FAT 225 curve. From the experimental results of this study, it was determined that the fatigue strengths of butt-welded joints were found to be in the order of CMT, ceramic backing, UM, and steel backing. No significant decrease in fatigue strength, however, was observed when backing plates were steel backing and ceramic backing types.


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