Development of a cohesive zone model for three-dimensional simulation of joint de-bonding/delamination under mixed-mode I/II fatigue loading

2014 ◽  
Vol 5 (3) ◽  
pp. 171-186 ◽  
Author(s):  
A. Pirondi ◽  
G. Giuliese ◽  
F. Moroni

Purpose – In this work, the cohesive zone model (CZM) developed by some of the authors to simulate the propagation of fatigue defects in two dimensions is extended in order to simulate the propagation of defects in 3D. The paper aims to discuss this issue. Design/methodology/approach – The procedure has been implemented in the finite element (FE) solver (Abaqus) by programming the appropriate software-embedded subroutines. Part of the procedure is devoted to the calculation of the rate of energy release per unit, G, necessary to know the growth of the defect. Findings – The model was tested on different joint geometries, with different load conditions (pure mode I, mode II pure, mixed mode I/II) and the results of the analysis were compared with analytical solutions or virtual crack closure technique (VCCT). Originality/value – The possibility to simulate the growth of a crack without any re-meshing requirements and the relatively easy possibility to manipulate the constitutive law of the cohesive elements makes the CZM attractive also for the fatigue crack growth simulation. However, differently from VCCT, three-dimensional fatigue de-bonding/delamination with CZM is not yet state-of-art in FE softwares.

2020 ◽  
Vol 227 (1) ◽  
pp. 79-94
Author(s):  
Johannes Scheel ◽  
Alexander Schlosser ◽  
Andreas Ricoeur

AbstractThe J-integral quantifies the loading of a crack tip, just as the crack tip opening displacement (CTOD) emanating from the cohesive zone model. Both quantities, being based on fundamentally different interpretations of cracks in fracture mechanics of brittle or ductile materials, have been proven to be equivalent in the late 60s of the previous century, however, just for the simple mode-I loading case. The relation of J and CTOD turned out to be uniquely determined by the constitutive law of the cohesive zone in front of the physical crack tip. In this paper, a J-integral vector is derived for a mixed-mode loaded crack based on the cohesive zone approach, accounting for the most general case of a mode-coupled cohesive law. While the $$J_1$$ J 1 -coordinate, as energy release rate of a straight crack extension, is uniquely related to the cohesive potential at the physical crack tip and thus to the CTOD, the $$J_2$$ J 2 -coordinate depends on the solution of the specific boundary value problem in terms of stresses and displacement gradients at the cohesive zone faces. The generalized relation is verified for the Griffith crack, employing solutions of the Dugdale crack based on improved holomorphic functions.


2021 ◽  
Vol 11 (1) ◽  
pp. 456
Author(s):  
Yanglong Zhong ◽  
Liang Gao ◽  
Xiaopei Cai ◽  
Bolun An ◽  
Zhihan Zhang ◽  
...  

The interface crack of a slab track is a fracture of mixed-mode that experiences a complex loading–unloading–reloading process. A reasonable simulation of the interaction between the layers of slab tracks is the key to studying the interface crack. However, the existing models of interface disease of slab track have problems, such as the stress oscillation of the crack tip and self-repairing, which do not simulate the mixed mode of interface cracks accurately. Aiming at these shortcomings, we propose an improved cohesive zone model combined with an unloading/reloading relationship based on the original Park–Paulino–Roesler (PPR) model in this paper. It is shown that the improved model guaranteed the consistency of the cohesive constitutive model and described the mixed-mode fracture better. This conclusion is based on the assessment of work-of-separation and the simulation of the mixed-mode bending test. Through the test of loading, unloading, and reloading, we observed that the improved unloading/reloading relationship effectively eliminated the issue of self-repairing and preserved all essential features. The proposed model provides a tool for the study of interface cracking mechanism of ballastless tracks and theoretical guidance for the monitoring, maintenance, and repair of layer defects, such as interfacial cracks and slab arches.


2019 ◽  
Vol 25 (10) ◽  
pp. 1624-1636 ◽  
Author(s):  
Hongbin Li ◽  
Taiyong Wang ◽  
Sanjay Joshi ◽  
Zhiqiang Yu

Purpose Continuous fiber-reinforced thermoplastic composites are being widely used in industry, but the fundamental understanding of their properties is still limited. The purpose of this paper is to quantitatively study the effects of carbon fiber content on the tensile strength of continuous carbon fiber-reinforced polylactic acid (CCFRPLA) fabricated through additive manufacturing using the fused deposition modeling (FDM) process. Design/methodology/approach The strength of these materials is highly dependent on the interface that forms between the continuous fiber and the plastic. A cohesive zone model is proposed as a theoretical means to understand the effect of carbon fiber on the tensile strength properties of CCFRPLA. The interface formation mechanism is explored, and the single fiber pulling-out experiment is implemented to investigate the interface properties of CCFRPLA. The fracture mechanism is also explored by using the cohesive zone model. Findings The interface between carbon fiber and PLA plays the main role in transferring external load to other fibers within CCFRPLA. The proposed model established in this paper quantitatively reveals the effects of continuous carbon fiber on the mechanical properties of CCFRPLA. The experimental results using additively manufacturing CCFRPLA provide validation and explanation of the observations based on the quantitative model that is established based on the micro-interface mechanics. Research limitations/implications The predict model is established imagining that all the fibers and PLA form a perfect interface. While in a practical situation, only the peripheral carbon fibers of the carbon fiber bundle can fully infiltrate with PLA and form a transmission interface. These internal fibers that cannot contract with PLA fully, because of the limit space of the nozzle, will not form an effective interface. Originality/value This paper theoretically reveals the fracture mechanism of CCFRPLA and provides a prediction model to estimate the tensile strength of CCFRPLA with different carbon fiber contents.


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