The use of concave and convex functions to optimize the feed-rate of numerically controlled machine tools

Author(s):  
Barbara Pekala ◽  
Ewa Rak ◽  
Bogdan Kwiatkowski ◽  
Adam Szczur ◽  
Rafal Rak
2016 ◽  
Vol 1136 ◽  
pp. 651-654
Author(s):  
Hideki Aoyama ◽  
Duo Zhang

It is frequently the case that the feed rate indicated in a numerical control (NC) program does not obtain in actual machining processes and the cutting tool does not path the points indicated in the NC. A reason underlying such problems is that control gains are not optimized, which causes issues with acceleration and deceleration in the control of machine tools. To address these problems, in this paper, we propose a method for the optimization of control gains using the MATLAB and Simulink software by considering the weight of the workpiece, the controlling distance, and the controlling speed. Simulations confirmed the effectiveness of our proposed optimization.


2020 ◽  
Vol 19 (01) ◽  
pp. 65-85
Author(s):  
Chuan-Hsun Hsu ◽  
Chi-Hsiang Wang ◽  
Syh-Shiuh Yeh

Backlash, friction, and servo lag factors often result in protrusion or segment difference phenomenon in the moving speed reversal of a machine tool’s moving table. This phenomenon can be improved by adjusting the backlash control parameters of the machine tool controller, but the control parameters must vary with the feed rate and payload of the moving table. Therefore, this study performed the circular test process for CNC machine tools, and used different feed rate, radius, and payload motion conditions to discuss the effect of backlash control parameters on quadrant protrusions. First, this study used parameter-range reduction combined with the Taguchi method and the binary search algorithm to search for the optimal backlash control parameters in the parameter setting range, so that the machine tool could have preferable quadrant protrusion performance when executing circular tests. Afterward, the correlation of the moving table feed rate, radius, and payload to the quadrant protrusion was analyzed according to the experimental results. The results indicated that the machine tool moving table feed rate had the most apparent effect on quadrant protrusions, and the relationship between the payload and quadrant protrusion was influenced by the moving table feed rate and circular radius simultaneously.


2007 ◽  
Vol 10-12 ◽  
pp. 621-625
Author(s):  
X.S. Wang ◽  
Jian Guo Yang

This article sets forth a new precision measurement method of CNC machine tools. The method incorporates the laser interferometer and the measurement principle of the double ball bar (DBB), and can measure the machine tool precision under the high feed rate condition. The generalized measurement model of three-axis has been built. Data analysis software is developed to simulate the run condition of machine tools. The repeatable experiment results proves that the method is feasible and its precision is higher than DBB`s.


2017 ◽  
Vol 37 (9) ◽  
pp. 827-834 ◽  
Author(s):  
D. T. Safarov ◽  
A. G. Kondrashov ◽  
L. R. Safarova ◽  
G. F. Glinina

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