Fatigue crack growth rates in friction stir welding joints of Al-Li 2060-T8X Alloy

Author(s):  
N. Akhtar ◽  
H. J. Jin ◽  
F. Jia ◽  
S. J. Wu
Author(s):  
Joe A. Ronevich ◽  
Brian P. Somerday

Fatigue crack growth rate (da/dN) versus stress intensity factor range (ΔK) relationships were measured for various grades of pipeline steel along with their respective welds in high pressure hydrogen. Tests were conducted in both 21 MPa hydrogen gas and a reference environment (e.g. air) at room temperature. Girth welds fabricated by arc welding and friction stir welding processes were examined in X65 and X52 pipeline grades, respectively. Results showed accelerated fatigue crack growth rates for all tests in hydrogen as compared to tests in air. Modestly higher hydrogen-assisted crack growth rates were observed in the welds as compared to their respective base metals. The arc weld and friction stir weld exhibited similar fatigue crack growth behavior suggesting similar sensitivity to hydrogen. A detailed study of microstructure and fractography was performed to identify relationships between microstructure constituents and hydrogen accelerated fatigue crack growth.


2012 ◽  
Vol 726 ◽  
pp. 203-210 ◽  
Author(s):  
Dorota Kocańda ◽  
Volodymyr Hutsaylyuk ◽  
Tomasz Ślęzak ◽  
Janusz Torzewski ◽  
Hryhoriy Nykyforchyn ◽  
...  

Abstract. In the study, there were investigated the effects of friction stir processing (FSP) which was applied in order to improve the surfaces of notched specimens made of S235JR and S355J2 carbon steels, on their fatigue crack growth rates in the air. There were presented the results of comparative fatigue tests conducted at asymmetric tension (R= -0.2) for these steels treated by means of FSP and for the ones in the delivery state. The method of successive etched material layers used revealed the presence of internal tensile stresses in the surface layers of treated specimens. Crack growth rates were described on the basis of non-linear fracture mechanics, taking the effects of internal stresses into account.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 475
Author(s):  
Lukáš Trávníček ◽  
Ivo Kuběna ◽  
Veronika Mazánová ◽  
Tomáš Vojtek ◽  
Jaroslav Polák ◽  
...  

In this work two approaches to the description of short fatigue crack growth rate under large-scale yielding condition were comprehensively tested: (i) plastic component of the J-integral and (ii) Polák model of crack propagation. The ability to predict residual fatigue life of bodies with short initial cracks was studied for stainless steels Sanicro 25 and 304L. Despite their coarse microstructure and very different cyclic stress–strain response, the employed continuum mechanics models were found to give satisfactory results. Finite element modeling was used to determine the J-integrals and to simulate the evolution of crack front shapes, which corresponded to the real cracks observed on the fracture surfaces of the specimens. Residual fatigue lives estimated by these models were in good agreement with the number of cycles to failure of individual test specimens strained at various total strain amplitudes. Moreover, the crack growth rates of both investigated materials fell onto the same curve that was previously obtained for other steels with different properties. Such a “master curve” was achieved using the plastic part of J-integral and it has the potential of being an advantageous tool to model the fatigue crack propagation under large-scale yielding regime without a need of any additional experimental data.


Sign in / Sign up

Export Citation Format

Share Document