Part Mutual Information Based Quality-related Component Analysis for Fault Detection

2019 ◽  
Author(s):  
Yanwen Wang ◽  
Maoyin Chen ◽  
Donghua Zhou
Keyword(s):  
Fault Detection ◽  
Mutual Information ◽  
Component Analysis

scholarly journals Monitoring a Reverse Osmosis Process with Kernel Principal Component Analysis: A Preliminary Approach

2021 ◽  
Vol 11 (14) ◽  
pp. 6370
Author(s):  
Elena Quatrini ◽  
Francesco Costantino ◽  
David Mba ◽  
Xiaochuan Li ◽  
Tat-Hean Gan
Keyword(s):  
Principal Component Analysis ◽  
Fault Detection ◽  
Water Purification ◽  
Principal Component ◽  
Temporal Correlation ◽  
Component Analysis ◽  
Kernel Principal Component Analysis ◽  
Original Dataset ◽  
Monitoring Process ◽  
Machine Health

The water purification process is becoming increasingly important to ensure the continuity and quality of subsequent production processes, and it is particularly relevant in pharmaceutical contexts. However, in this context, the difficulties arising during the monitoring process are manifold. On the one hand, the monitoring process reveals various discontinuities due to different characteristics of the input water. On the other hand, the monitoring process is discontinuous and random itself, thus not guaranteeing continuity of the parameters and hindering a straightforward analysis. Consequently, further research on water purification processes is paramount to identify the most suitable techniques able to guarantee good performance. Against this background, this paper proposes an application of kernel principal component analysis for fault detection in a process with the above-mentioned characteristics. Based on the temporal variability of the process, the paper suggests the use of past and future matrices as input for fault detection as an alternative to the original dataset. In this manner, the temporal correlation between process parameters and machine health is accounted for. The proposed approach confirms the possibility of obtaining very good monitoring results in the analyzed context.

scholarly journals Improved Process Monitoring Scheme Using Multi-Scale Independent Component Analysis

2021 ◽  
Author(s):  
K Ramakrishna Kini ◽  
Muddu Madakyaru
Keyword(s):  
Fault Detection ◽  
Independent Component Analysis ◽  
Component Analysis ◽  
Independent Component ◽  
Noisy Environment ◽  
Process Data ◽  
Multi Scale ◽  
Efficient Information ◽  
Non Gaussian

AbstractThe task of fault detection is crucial in modern chemical industries for improved product quality and process safety. In this regard, data-driven fault detection (FD) strategy based on independent component analysis (ICA) has gained attention since it improves monitoring by capturing non-gaussian features in the process data. However, presence of measurement noise in the process data degrades performance of the FD strategy since the noise masks important information. To enhance the monitoring under noisy environment, wavelet-based multi-scale filtering is integrated with the ICA model to yield a novel multi-scale Independent component analysis (MSICA) FD strategy. One of the challenges in multi-scale ICA modeling is to choose the optimum decomposition depth. A novel scheme based on ICA model parameter estimation at each depth is proposed in this paper to achieve this. The effectiveness of the proposed MSICA-based FD strategy is illustrated through three case studies, namely: dynamic multi-variate process, quadruple tank process and distillation column process. In each case study, the performance of the MSICA FD strategy is assessed for different noise levels by comparing it with the conventional FD strategies. The results indicate that the proposed MSICA FD strategy can enhance performance for higher levels of noise in the data since multi-scale wavelet-based filtering is able to de-noise and capture efficient information from noisy process data.

scholarly journals A Novel Mutual Information and Partial Least Squares Approach for Quality-Related and Quality-Unrelated Fault Detection

Processes ◽  
2021 ◽  
Vol 9 (1) ◽  
pp. 166
Author(s):  
Majed Aljunaid ◽  
Yang Tao ◽  
Hongbo Shi
Keyword(s):  
Fault Detection ◽  
Mutual Information ◽  
Least Squares ◽  
Partial Least Squares ◽  
Principal Component ◽  
False Alarms ◽  
Total Quality ◽  
Process Variables ◽  
Tennessee Eastman Process ◽  
Value Decomposition

Partial least squares (PLS) and linear regression methods are widely utilized for quality-related fault detection in industrial processes. Standard PLS decomposes the process variables into principal and residual parts. However, as the principal part still contains many components unrelated to quality, if these components were not removed it could cause many false alarms. Besides, although these components do not affect product quality, they have a great impact on process safety and information about other faults. Removing and discarding these components will lead to a reduction in the detection rate of faults, unrelated to quality. To overcome the drawbacks of Standard PLS, a novel method, MI-PLS (mutual information PLS), is proposed in this paper. The proposed MI-PLS algorithm utilizes mutual information to divide the process variables into selected and residual components, and then uses singular value decomposition (SVD) to further decompose the selected part into quality-related and quality-unrelated components, subsequently constructing quality-related monitoring statistics. To ensure that there is no information loss and that the proposed MI-PLS can be used in quality-related and quality-unrelated fault detection, a principal component analysis (PCA) model is performed on the residual component to obtain its score matrix, which is combined with the quality-unrelated part to obtain the total quality-unrelated monitoring statistics. Finally, the proposed method is applied on a numerical example and Tennessee Eastman process. The proposed MI-PLS has a lower computational load and more robust performance compared with T-PLS and PCR.

Batch process monitoring based on global enhanced multiple neighborhoods preserving embedding

2021 ◽  
pp. 014233122110447
Author(s):  
Hongjuan Yao ◽  
Xiaoqiang Zhao ◽  
Wei Li ◽  
Yongyong Hui
Keyword(s):  
Principal Component Analysis ◽  
Fault Detection ◽  
Objective Function ◽  
Principal Component ◽  
Batch Process ◽  
Component Analysis ◽  
Support Vector ◽  
Support Vector Data Description ◽  
Order Information ◽  
Multiple Neighborhoods

Batch process generally has varying dynamic characteristic that causes low fault detection rate and high false alarm rate, and it is necessary and urgent to monitor batch process. This paper proposes a global enhanced multiple neighborhoods preserving embedding based fault detection strategy for dynamic batch process. Firstly, the angle neighbor is defined and selected to compensate for the insufficient expression for the spatial similarity of samples only by using the distance neighbor, and the time neighbor is introduced to describe the time correlations between samples. These three types of neighbors can fully characterize the similarity of the samples in time and space. Secondly, considering the minimum reconstruction error and the order information of three types of neighbors, an enhanced objective function is constructed to prevent the loss of order information when neighborhood preserving embedding (NPE) calculates the reconstruction weights. Furthermore, the enhanced objective function and a global objective function are organically combined to extract both global and local features, to describe process dynamics and visualize process data in a low-dimensional space. Finally, a monitoring index based on support vector data description is constructed to eliminate adverse effects of non-Gaussian data for monitoring performance. The advantages of the proposed method over principal component analysis, neighborhood preserving embedding, dynamic principal component analysis and time NPE are demonstrated by a numerical example and the penicillin fermentation process simulation.

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