Fault detection for multi-rate sampling systems based on dynamic principal component analysis

Author(s):  
Zhijun Li ◽  
Lele Liang ◽  
Cunwu Han ◽  
Fumin Guo ◽  
Dehui Sun
2011 ◽  
Vol 219-220 ◽  
pp. 1574-1577
Author(s):  
Huai Tao Shi ◽  
Jian Chang Liu ◽  
Long Li ◽  
Yu Zhang

In traditional dynamic principal component analysis (DPCA) for fault detection, there are some drawbacks such as an excess of the number of principal components (PCs), low computational efficiency, etc. For dealing with the problem, this paper develops a hybrid dynamic principal component analysis (HDPCA) technique, this method can remove spacial and serial correlation by divide-and-conquer algorithm instead of parallel processing strategy, which can detect individual fault accurately and efficiently. The strip breaking fault in steel rolling process is used to demonstrate the improved performance of developed technique in comparison with traditional DPCA fault detection methods. It can be perceived that HDPCA algorithm has the better performance of fault detection and computational efficiency.


2021 ◽  
Vol 11 (14) ◽  
pp. 6370
Author(s):  
Elena Quatrini ◽  
Francesco Costantino ◽  
David Mba ◽  
Xiaochuan Li ◽  
Tat-Hean Gan

The water purification process is becoming increasingly important to ensure the continuity and quality of subsequent production processes, and it is particularly relevant in pharmaceutical contexts. However, in this context, the difficulties arising during the monitoring process are manifold. On the one hand, the monitoring process reveals various discontinuities due to different characteristics of the input water. On the other hand, the monitoring process is discontinuous and random itself, thus not guaranteeing continuity of the parameters and hindering a straightforward analysis. Consequently, further research on water purification processes is paramount to identify the most suitable techniques able to guarantee good performance. Against this background, this paper proposes an application of kernel principal component analysis for fault detection in a process with the above-mentioned characteristics. Based on the temporal variability of the process, the paper suggests the use of past and future matrices as input for fault detection as an alternative to the original dataset. In this manner, the temporal correlation between process parameters and machine health is accounted for. The proposed approach confirms the possibility of obtaining very good monitoring results in the analyzed context.


Author(s):  
Hongjuan Yao ◽  
Xiaoqiang Zhao ◽  
Wei Li ◽  
Yongyong Hui

Batch process generally has varying dynamic characteristic that causes low fault detection rate and high false alarm rate, and it is necessary and urgent to monitor batch process. This paper proposes a global enhanced multiple neighborhoods preserving embedding based fault detection strategy for dynamic batch process. Firstly, the angle neighbor is defined and selected to compensate for the insufficient expression for the spatial similarity of samples only by using the distance neighbor, and the time neighbor is introduced to describe the time correlations between samples. These three types of neighbors can fully characterize the similarity of the samples in time and space. Secondly, considering the minimum reconstruction error and the order information of three types of neighbors, an enhanced objective function is constructed to prevent the loss of order information when neighborhood preserving embedding (NPE) calculates the reconstruction weights. Furthermore, the enhanced objective function and a global objective function are organically combined to extract both global and local features, to describe process dynamics and visualize process data in a low-dimensional space. Finally, a monitoring index based on support vector data description is constructed to eliminate adverse effects of non-Gaussian data for monitoring performance. The advantages of the proposed method over principal component analysis, neighborhood preserving embedding, dynamic principal component analysis and time NPE are demonstrated by a numerical example and the penicillin fermentation process simulation.


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