Abstract
In the design of a gas turbine airfoil, avoiding resonance at all conditions is impossible. The airfoil may vibrate fiercely during resonant passages, which then may induce small oscillation motion at the disk attachment. Due to microslip at the contact regions, fretting would occur in conjunction with the reduction of material fatigue properties. This paper presents a finite element analysis using the Velocity Perturbation Method (VPM) in predicting airfoil attachment nonlinear fretting-behavior in the time domain at a resonant frequency of interest. Numerical simulation, showing design fretting fatigue characteristics based on fundamental Ruiz and Smith-Watson-Topper (SWT) criteria, is demonstrated on two models, simplified and representative. The simplified model was used for detail analysis set-up and basic post-processing while the representative model illustrated the difference in nonlinear contact response of an industrial compressor under bending and torsional modes in the time domain.
This Finite Element velocity perturbation approach can be used to study the main factors affecting fretting of any two bodies in contact: load, coefficient of friction, contact geometry and impact of different frequencies or modal shapes in the time domain.