Acceleration of Grain Boundary Cracking in Ni-Base Alloy 617 Under Creep-Fatigue Loading at 800\xb0C

2021 ◽  
Author(s):  
Kenta Ishihara ◽  
Yifan Luo ◽  
Hideo Miura
Author(s):  
Kenta Ishihara ◽  
Yifan Luo ◽  
Hideo Miura

Abstract In recent years, in order to solve the global warming issue, the operating temperature of advanced thermal power plants has attempted to improve thermal efficiency and reduce CO2 emissions. Under the creep and creep-fatigue conditions at elevated temperature, however, the effective lifetime of heat-resistant alloys such as Ni-base Alloy 617, which has high strength and good corrosion resistance at about 750°C, was found to decrease drastically. Main reason for this short lifetime was attributed to the change in the crack initiation and propagation paths from transgranular one to intergranular one. Therefore, it is important to understand and express the criteria for grain boundary cracking. In this study, electron back-scatter diffraction (EBSD) analysis was applied to the visualization of the degradation process of the quality of grain boundaries in the alloy. The change in the crystallinity of grains and grain boundaries were continuously monitored during creep and creep-fatigue tests. It was found that accumulation of vacancies and dislocations degraded the crystallinity of grain boundaries and thus, their strength. The accumulation occurred around the specific grain boundaries which consisted of grains with large difference of Schmid factor during creep test. On the other hand, it occurred around all grain boundaries under the creep-fatigue loading. Thus, the accumulation of defects was clearly accelerated under the creep-fatigue loading. The critical image quality (IQ) value of intergranular cracking was almost the same regardless of the loading mode. Once the IQ value of the damaged grain boundaries decreased to a critical value, intergranular cracking started to occur at the grain boundaries.


Author(s):  
Wataru Suzuki ◽  
Kenta Ishihara ◽  
Ryo Kikuchi ◽  
Ken Suzuki ◽  
Hideo Miura

Abstract In this study, both EBSD (Electron Back-Scatter Diffraction) analysis and a micro tensile test system with FIB (Focused Ion Beam) equipment were applied to bicrystal specimens of Alloy 617 in order to establish a quantitative theory of the lifetime evaluation method under creep-fatigue loadings. The IQ (Image Quality) value which is obtained from the diffraction pattern (Kikuchi pattern) indicates the total density of defects such as vacancies, dislocations, and local strain was used for quantitatively evaluating the crystallinity of the alloy. KAM (Kernel Average Misorientation) value was also used for density analysis of GN (Generally Necessary) dislocations. Continuous changes of microtexture of grains and grain boundaries were observed by applying an intermittent creep fatigue test. As a result, it was confirmed that the IQ value around specific grain boundaries in damaged specimen was drastically degraded compared to that of the initial specimen. Intergranular cracks always occurred when the IQ value decreased to a certain value. Therefore, there is a correlation between the IQ value and the strength of a grain boundary in this alloy. The decrease of the IQ value was attributed to the accumulation of both dislocations and vacancies around the specific grain boundaries under creep loading. The accumulation rate under the creep-fatigue loading was clearly higher than that under simple fatigue and creep loadings. Finally, it was clarified that the degradation of the crystallinity in the vicinity of a grain boundary was a criterion of an intergranular crack under creep-fatigue loadings.


Author(s):  
Ryo Kikuchi ◽  
Shujiro Suzuki ◽  
Ken Suzuki

Abstract Ni-based superalloys with excellent high temperature strength have been used in advanced thermal power plants. It was found that grain boundary cracking is caused in the alloy under creep-fatigue loading due to the degradation of the crystallinity of grain boundaries and the grain boundary cracking degrades the lifetime of the alloy drastically. In order to clarify the mechanism of intergranular cracking, in this research, static and dynamic strains were applied to a bicrystal structure of the alloy perpendicularly to the grain boundary using molecular dynamics analysis. In addition, the effect of the accumulation of vacancies in the area with high-density of dislocations on the strength of the bicrystal structure was analysed. It was found that the fracture mode of the bicrystal structure changed from ductile transgranular fracture to brittle intergranular one as strong functions of the combination of Schmid factor of the two grains and the density of defects around the grain boundary. The local heavy plastic deformation occurred around the grain boundary with large difference in Schmid factor between nearby grains and the diffusion of the newly grown dislocations and vacancies was suppressed by the large strain field due to the large mismatch of the crystallographic orientation between the grains. The accumulation of vacancies accelerated the local plastic deformation around the grain boundary. Therefore, the mechanism of the acceleration of intergranular cracking under creep-fatigue loading was successfully clarified by MD analysis.


Author(s):  
Y. Wang ◽  
B. Jetter ◽  
T.-L. Sham

Abstract The Simplified Model Test (SMT) is an alternative approach to determine cyclic life at elevated temperature and avoids parsing the damage into creep and fatigue components. The original SMT concept [1] considered that the effects of sustained primary stress loading could be safely neglected because the allowable local stress and strain levels were much higher than the allowable sustained primary stress levels. This key assumption is critically evaluated on Alloy 617 using internal pressurized cylindrical SMT specimens at 950 °C. The impact of combined internal pressurization and displacement-controlled creep-fatigue loading on the SMT cycle life is demonstrated at different strain ranges. The effect of primary load on the SMT design method is discussed.


2020 ◽  
Vol 139 ◽  
pp. 105787
Author(s):  
Yang Zhong ◽  
Xiang Liu ◽  
Kuan-Che Lan ◽  
Hoon Lee ◽  
D.K.L. Tsang ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document