Thermal Performance of Angled, V-Shaped, and W-Shaped Rib Turbulators in Rotating Rectangular Cooling Channels (AR=4:1)

2004 ◽  
Vol 126 (4) ◽  
pp. 604-614 ◽  
Author(s):  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

An experimental study was performed to measure the heat transfer distributions and frictional losses in rotating ribbed channels with an aspect ratio of 4:1. Angled, discrete angled, V-shaped, and discrete V-shaped ribs were investigated, as well as the newly proposed W-shaped and discrete W-shaped ribs. In all cases, the ribs are placed on both the leading and trailing surfaces of the channel, and they are oriented 45 deg to the mainstream flow. The rib height-to-hydraulic diameter ratio e/D is 0.078, and the rib pitch-to-height ratio P/e is 10. The channel orientation with respect to the direction of rotation is 135 deg. The range of flow parameters includes Reynolds number (Re=10,000–40,000), rotation number Ro=0.0-0.15, and inlet coolant-to-wall density ratio (Δρ/ρ=0.12). Both heat transfer and pressure measurements were taken, so the overall performance of each rib configuration could be evaluated. It was determined that the W-shaped and discrete W-shaped ribs had the superior heat transfer performance in both nonrotating and rotating channels. However, these two configurations also incurred the greatest frictional losses while the discrete V-shaped and discrete angled ribs resulted in the lowest pressure drop. Based on the heat transfer enhancement and the pressure drop penalty, the discrete V-shaped ribs and the discrete W-shaped ribs exhibit the best overall thermal performance in both rotating and nonrotating channels. These configurations are followed closely by the W-shaped ribs. The angled rib configuration resulted in the worst performance of the six configurations of the present study.

Author(s):  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

An experimental study was performed to measure the heat transfer distributions and frictional losses in rotating ribbed channels with an aspect ratio of 4:1. Angled, discrete angled, V-shaped, and discrete V-shaped ribs were investigated, as well as the newly proposed W-shaped and discrete W-shaped ribs. In all cases, the ribs are placed on both the leading and trailing surfaces of the channel, and they are oriented 45° to the mainstream flow. The rib height-to-hydraulic diameter ratio (e/D) is 0.078, and the rib pitch-to-height ratio (P/e) is 10. The channel orientation with respect to the direction of rotation is 135°. The range of flow parameters includes Reynolds number (Re = 10000–40000), rotation number (Ro = 0.0–0.15), and inlet coolant-to-wall density ratio (Δρ/ρ = 0.12). Both heat transfer and pressure measurements were taken, so the overall performance of each rib configuration could be evaluated. It was determined that the W-shaped and discrete W-shaped ribs had the superior heat transfer performance in both non-rotating and rotating channels. However, these two configurations also incurred the greatest frictional losses while the discrete V-shaped and discrete angled ribs resulted in the lowest pressure drop. Based on the heat transfer enhancement and the pressure drop penalty, the discrete V-shaped ribs and the discrete W-shaped ribs exhibit the best overall thermal performance in both rotating and non-rotating channels. These configurations are followed closely by the W-shaped ribs. The angled rib configuration resulted in the worst performance of the six configurations of the present study.


2002 ◽  
Vol 124 (4) ◽  
pp. 617-625 ◽  
Author(s):  
Todd S. Griffith ◽  
Luai Al-Hadhrami ◽  
Je-Chin Han

An investigation into determining the effect of rotation on heat transfer in a rib-roughened rectangular channel with aspect ratio of 4:1 is detailed in this paper. A broad range of flow parameters have been selected including Reynolds number (Re=5000–40000), rotation number (Ro=0.04–0.3) and coolant to wall density ratio at the inlet Δρ/ρi=0.122. The rib turbulators, attached to the leading and trailing surface, are oriented at an angle α=45deg to the direction of flow. The effect of channel orientations of β=90 deg and 135 deg with respect to the plane of rotation is also investigated. Results show that the narrow rectangular passage exhibits a much higher heat transfer enhancement for the ribbed surface than the square and 2:1 duct previously investigated. Also, duct orientation significantly affects the leading and side surfaces, yet does not have much affect on the trailing surfaces for both smooth and ribbed surfaces. Furthermore, spanwise heat transfer distributions exist across the leading and trailing surfaces and are accentuated by the use of angled ribs. The smooth and ribbed case trailing surfaces and smooth case side surfaces exhibited a strong dependence on rotation number.


2013 ◽  
Vol 2013 ◽  
pp. 1-32 ◽  
Author(s):  
Phil Ligrani

To provide an overview of the current state of the art of heat transfer augmentation schemes employed for internal cooling of turbine blades and components, results from an extensive literature review are presented with data from internal cooling channels, both with and without rotation. According to this survey, a very small number of existing investigations consider the use of combination devices for internal passage heat transfer augmentation. Examples are rib turbulators, pin fins, and dimples together, a combination of pin fins and dimples, and rib turbulators and pin fins in combination. The results of such studies are compared with data obtained prior to 2003 without rotation influences. Those data are comprised of heat transfer augmentation results for internal cooling channels, with rib turbulators, pin fins, dimpled surfaces, surfaces with protrusions, swirl chambers, or surface roughness. This comparison reveals that all of the new data, obtained since 2003, collect within the distribution of globally averaged data obtained from investigations conducted prior to 2003 (without rotation influences). The same conclusion in regard to data distributions is also reached in regard to globally averaged thermal performance parameters as they vary with friction factor ratio. These comparisons, made on the basis of such judgment criteria, lead to the conclusion that improvements in our ability to provide better spatially-averaged thermal protection have been minimal since 2003. When rotation is present, existing investigations provide little evidence of overall increases or decreases in overall thermal performance characteristics with rotation, at any value of rotation number, buoyancy parameter, density ratio, or Reynolds number. Comparisons between existing rotating channel experimental data and the results obtained prior to 2003, without rotation influences, also show that rotation has little effect on overall spatially-averaged thermal performance as a function of friction factor.


2003 ◽  
Vol 125 (3) ◽  
pp. 555-563 ◽  
Author(s):  
Todd S. Griffith ◽  
Luai Al-Hadhrami ◽  
Je-Chin Han

As the world of research seeks ways of improving the efficiency of turbomachinery, attention has recently focused on a relatively new type of internal cooling channel geometry, the dimple. Preliminary investigations have shown that the dimple enhances heat transfer with minimal pressure loss. An investigation into determining the effect of rotation on heat transfer in a rectangular channel (aspect ratio=4:1) with dimples is detailed in this paper. The range of flow parameters includes Reynolds number Re=5000-40000, rotation number Ro=0.04-0.3 and inlet coolant-to-wall density ratio Δρ/ρ=0.122. Two different surface configurations are explored, including a smooth duct and dimpled duct with dimple depth-to-print diameter δ/Dp ratio of 0.3. A dimple surface density of 10.9 dimples/in2 was used for each of the principal surfaces (leading and trailing) with a total of 131 equally spaced hemispherical dimples per surface; the side surfaces are smooth. Two channel orientations of β=90 and 135 deg with respect to the plane of rotation are explored to determine channel orientation effect. Results show a definite channel orientation effect, with the trailing-edge channel enhancing heat transfer more than the orthogonal channel. Also, the dimpled channel behaves somewhat like a 45 deg angled rib channel, but with less spanwise variations in heat transfer.


Author(s):  
Todd S. Griffith ◽  
Luai Al-Hadhrami ◽  
Je-Chin Han

As the world of research seeks ways of improving the efficiency of turbomachinery, attention has recently focused on a relatively new type of internal cooling channel geometry, the dimple. Preliminary investigations have shown that the dimple enhances heat transfer with minimal pressure loss. An investigation into determining the effect of rotation on heat transfer in a rectangular channel (aspect ratio = 4:1) with dimples is detailed in this paper. The range of flow parameters includes Reynolds number (Re = 5000–40000), rotation number (Ro = 0.04–0.3) and inlet coolant-to-wall density ratio (Δρ/ρ = 0.122). Two different surface configurations are explored, including a smooth duct and dimpled duct with dimple depth-to-print diameter (δ/Dp) ratio of 0.3. A dimple surface density of 10.9 dimples/in2 was used for each of the principal surfaces (leading and trailing) with a total of 131 equally spaced hemispherical dimples per surface; the side surfaces are smooth. Two channel orientations of β = 90° and 135° with respect to the plane of rotation are explored to determine channel orientation effect. Results show a definite channel orientation effect, with the trailing-edge channel enhancing heat transfer more than the orthogonal channel. Also, the dimpled channel behaves somewhat like a 45° angled rib channel, but with less spanwise variations in heat transfer.


Author(s):  
S. Acharya ◽  
Fuguo Zhou ◽  
Jonathan Lagrone ◽  
Gazi Mahmood ◽  
Ronald S. Bunker

The heat transfer and pressure drop characteristics of latticework coolant blade passages have been investigated experimentally under conditions of rotation. Stationary studies with the latticework configuration have shown potential advantages including spatially-uniform streamwise distributions of the heat transfer coefficient, greater blade strength, and enhancement levels comparable to conventional rib turbulators. In the present study, a latticework coolant passage, with orthogonal-ribs, is studied in a rotating heat transfer test-rig for a range of Reynolds numbers (Res), Rotation numbers (Ros), and density ratios. Measurements indicate that for Res≥20,000, the latticework coolant passage provides very uniform streamwise distributions of the Nusselt number (Nus) with enhancement levels (relative to smooth-channel values) in the range of 2.0 to 2.5. No significant dependence of Nus on Ros and density ratio is observed except at lower Res values (≤10,000). Nusselt numbers are highest immediately downstream of a turn indicating that bend-effects play a major role in enhancing heat transfer. Friction factors are relatively insensitive to Ros, and thermal performance factors at higher Res values appear to be comparable to those obtained with conventional rib-turbulators. The present study indicates that latticework cooling geometry can provide comparable heat transfer enhancements and thermal performance factors as conventional rib-turbulators, with potential benefits of streamwise uniformity in the heat transfer coefficients and added blade strength.


Author(s):  
Lesley M. Wright ◽  
Eungsuk Lee ◽  
Je-Chin Han

The effect of entrance geometry on the heat transfer in rotating, narrow rectangular cooling channels is investigated in this study. Both smooth channels and channels with angled ribs are considered with three different entrance conditions: fully developed, sudden contraction, partial sudden contraction. The rectangular channel has as aspect ratio of 4:1, and it is oriented at 135° with respect to the plane of rotation. In the test section with angled ribs, the ribs are angled at 45° to the mainstream flow. The rib height-to-hydraulic diameter ratio (e/Dh) is 0.078, and the rib pitch-to-height ratio (P/e) is 10. The range of flow parameters includes Reynolds number (Re = 5000–40000), rotation number (Ro = 0.0–0.302), and inlet coolant-to-wall density ratio (Δρ/ρ = 0.12). The heat transfer at the entrance of the heated portion of the smooth channel is significantly enhanced with the sudden contraction and partial sudden contraction entrances. In the smooth rotating channels, the effect of the entrance geometry is also present; however, as the rotation number increases, the effect of the entrance geometry decreases. It was also found in this study that the sudden and partial sudden contraction entrances provide higher heat transfer enhancement than the fully developed entrance through the first 3 to 4 hydraulic diameters of the channels with angled ribs. Again, the effect of the entrance geometry is greater in the stationary channels with angled ribs than the rotating channels with ribs. In both stationary and rotating channels, the influence of the entrance geometry on the heat transfer is more apparent in the smooth channels than in the ribbed channels.


2005 ◽  
Vol 127 (4) ◽  
pp. 378-387 ◽  
Author(s):  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

The effect of entrance geometry on the heat transfer in rotating, narrow rectangular cooling channels is investigated in this study. Both smooth channels and channels with angled ribs are considered with three different entrance conditions: fully developed, sudden contraction, and partial sudden contraction. The rectangular channel has as aspect ratio of 4:1, and it is oriented at 135° with respect to the plane of rotation. In the test section with angled ribs, the ribs are angled at 45° to the mainstream flow. The rib height-to-hydraulic diameter ratio e/Dh is 0.078, and the rib pitch-to-height ratio P/e is 10. The range of flow parameters includes Reynolds number (Re=5000–40,000), rotation number (Ro=0.0–0.302), and inlet coolant-to-wall density ratio (Δρ/ρ=0.12). The heat transfer at the entrance of the heated portion of the smooth channel is significantly enhanced with the sudden contraction and partial sudden contraction entrances. In the smooth rotating channels, the effect of the entrance geometry is also present; however, as the rotation number increases, the effect of the entrance geometry decreases. It was also found in this study that the sudden and partial sudden contraction entrances provide higher heat transfer enhancement than the fully developed entrance through the first three to four hydraulic diameters of the channels with angled ribs. Again, the effect of the entrance geometry is greater in the stationary channels with angled ribs than the rotating channels with ribs. In both stationary and rotating channels, the influence of the entrance geometry on the heat transfer is more apparent in the smooth channels than in the ribbed channels.


Author(s):  
Yang Li ◽  
Hongwu Deng ◽  
Guoqiang Xu ◽  
Shuqing Tian

Rotation effects on heat transfer and pressure drop in a rotating two-pass square channel with ribs is experimentally investigated. The cooper plate heating technique is applied to obtain the regional average heat transfer coefficients. The Reynolds number and rotation number varies from 10000 to 60000, and 0 to 2.0, respectively. Rib turbulators are placed on the leading and trailing walls of the channel at an angle of 90 deg or 45 deg to the flow direction. The rib pitch-to-height (P/e) ratio is 10 and the height-to-hydraulic diameter (e/Dh) ratio is 0.1 for all tests. The detailed comparisons between smooth wall case and ribbed wall cases are presented. At stationary, increasing the Reynolds number decreases heat transfer and thermal performance ratios, but raises the friction factor ratios dramatically. Rotation shows the strongest effect on heat transfer in smooth case, and then 90 deg rib case, and the least in 45 deg rib case. Channel friction in smooth case is increased by rotation monotonously, but decreases with Ro in ribbed case when Ro increases up to 0.5. The similar thermal performances trends are observed for smooth and ribbed cases at rotation but with different peak point. The 45 deg rib channel has the superior thermal performance because it incurs the highest heat transfer and moderate pressure penalty.


2003 ◽  
Vol 125 (2) ◽  
pp. 232-242 ◽  
Author(s):  
Luai AL-Hadhrami ◽  
Todd Griffith ◽  
Je-Chin Han

An experimental study was made to obtain heat transfer data for a two-pass rectangular channel (aspect ratio=2:1) with smooth and ribbed surfaces for two channel orientations (90 deg and 135 deg with respect to the plane of rotation). The V-shaped ribs are placed on the leading and trailing surfaces. Five different arrangements of 45 deg V-shaped ribs are studied. The Reynolds number and rotation number ranges are 5000–40000, and 0.0–0.21, respectively. The rib height to hydraulic diameter ratio (e/D) is 0.094; the rib pitch-to-height ratio (P/e) is 10; and the inlet coolant-to-wall density ratio (Δρ/ρ) is maintained around 0.115 for every test. The results show that the rotation-induced secondary flow enhances the heat transfer of the first pass trailing surface and second pass leading surface. However, the first pass leading and the second pass trailing surfaces show a decrease in heat transfer with rotation. The results also show that parallel 45 deg V-shaped rib arrangements produce better heat transfer augmentation than inverted 45 deg V-shaped ribs and crossed 45 deg V-shaped ribs, and a 90 deg channel orientation produces greater rotating effect on heat transfer than a 135 deg orientation.


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